Pipe & Fittings Water & Sewer Product Guide BS EN 545 BS EN 598 A World of Choice Saint-Gobain Pipelines is the UK’s leading supplier of ductile iron pipe systems for potable water and sewerage applications. Saint-Gobain Pipelines is part of the Saint-Gobain Pipe Division, a global company with a presence in Europe, Asia, South America and the Far East. The pipe division has over 9000 employees, and sells product in 120 different countries with approximately 100,000km of ductile iron pipes being installed worldwide per year. The Saint-Gobain Pipe Division is part of the Saint-Gobain Group, one of the world’s leading multi-nationals, which currently employs over 180,000 people in 48 countries and over 1200 consolidated companies. Everyone at Saint-Gobain Pipelines is dedicated to meeting customer expectations. We encourage open communication between staff, customers and related organisations to make a positive impact on the future of the marketplace and help improve the quality of life for people worldwide. UK customers benefit from the global network of the Pipe Division through our long term commitment to improve and develop innovative products and processes. We achieve this through continual investment in Research and Development on a global scale. In excess of £10million per annum is spent on R&D programmes worldwide, meaning an unrivalled product range of next-generation, ductile iron pipe systems being constantly developed and delivered to the UK market. For further information on Saint-Gobain Pipelines visit www.saint-gobain-pipelines.co.uk Contents Inroduction Ordering Information . . . . . . . . . . . . . . . . . . 2 Ductile Iron - The Material of Choice . . . . 3 Section 1 Full Project Life Support Technical Services . . . . . . . . . . . . . . . . . . . . . . 8 PipeSpec Design Software . . . . . . . . . . . . . . 8 PAMCAD Design Software . . . . . . . . . . . . . . 8 Drawing Take-off Service . . . . . . . . . . . . . . . 9 Technical Support Helpline . . . . . . . . . . . . . 9 Induct Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Soil Surveys. . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Quality Assurance . . . . . . . . . . . . . . . . . . . . 10 Section 2 Product Range Key Dimensions - Push-fit . . . . . . . . . . . . . 12 Key Dimensions - Flanged . . . . . . . . . . . . . 13 Product Range. . . . . . . . . . . . . . . . . . . . . 18-57 Valves & Accessories . . . . . . . . . . . . . . . . . . 58 Couplings & Adaptors. . . . . . . . . . . . . . . . . 58 Section 3 Joints Jointing Systems . . . . . . . . . . . . . . . . . . . . . . 60 Rapid Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Rapid Joint Specification . . . . . . . . . . . . . . 61 Anchored Solutions . . . . . . . . . . . . . . . . . . . 63 Rapid Anchor . . . . . . . . . . . . . . . . . . . . . . . . . 63 Rapid Mechanical . . . . . . . . . . . . . . . . . . . . . 65 Advanced Solutions . . . . . . . . . . . . . . . . . . . 68 Universal Rapid Anchor . . . . . . . . . . . . . . . 68 Universal Rapid Locked . . . . . . . . . . . . . . . . 69 PAMLOCK Joints . . . . . . . . . . . . . . . . . . . . . . 70 Flange Joints . . . . . . . . . . . . . . . . . . . . . . . . . 71 Adjustable Flanges. . . . . . . . . . . . . . . . . . . . 74 Section 4 Pipe Lining Pipe Linings . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Potable Water . . . . . . . . . . . . . . . . . . . . . . . . 76 Standard Offer. . . . . . . . . . . . . . . . . . . . . . . . 77 Special Requirements . . . . . . . . . . . . . . . . . 78 Sewerage Pipes . . . . . . . . . . . . . . . . . . . . . . . 78 Resistance to Septic Attack . . . . . . . . . . . . 79 Resistance to Chemical Attack . . . . . . . . . 79 Resistance to Abrasion . . . . . . . . . . . . . . . . 81 Lining Thickness & Condition . . . . . . . . . . 82 Section 5 Pipe Coating External Coating . . . . . . . . . . . . . . . . . . . . . . 84 PAM Natural/Integral Plus. . . . . . . . . . . . . 84 Zinc/Aluminium Alloy. . . . . . . . . . . . . . . . . 87 Supplementary Coat Systems. . . . . . . . . . 89 Zinc + a Topcoat . . . . . . . . . . . . . . . . . . . . . . 89 Special Applications. . . . . . . . . . . . . . . . . . . 90 Zinc + PE Sleeving. . . . . . . . . . . . . . . . . . . . . 90 Zinc + Tape Wrap . . . . . . . . . . . . . . . . . . . . . 90 Installation & Handling . . . . . . . . . . . . . . . 92 Epoxy Coated Fittings DN60-2000 . . . . . 92 1 Ordering Information Terms & Conditions In all cases the Saint-Gobain Pipelines ‘Standard Conditions Of Sale (Home)’ or Saint-Gobain Pipelines ‘Standard Conditions Of Sale (Export)’ apply. Technical Information For any technical queries please contact Saint-Gobain Pipelines Technical Sales Department Tel: 0115 930 0650/0700. Contact the brochure hotline: Tel: 0800 028 2134 Fax: 0115 932 9513 Email: brochures.uk.pipelines@saintgobain.com The products illustrated within this guide are directly available from Saint-Gobain Pipelines or from a network of distributors and stockists across the UK and Ireland. Quotations and order information within the UK and Ireland can be obtained from the following number: Distributor Sales Enquiries: Tel: 0115 930 0681 Fax: 0115 930 0648 Overseas For quotations and order information outside the UK and Ireland please contact: Tel: +44 115 930 0766 Fax: +44 115 944 1604 2 Ductile Iron The Material of Choice Saint-Gobain Pipelines offers the most comprehensive range of ductile iron pipe systems for use in both potable water and sewerage application in the UK. Being at the forefront of innovation means that its customers continuously receive state-of-theart products and top class services. At the same time all products and facilities are subject to stringent quality controls and conform to relevant BS, EN and ISO standards. What is Ductile Iron? Ductile Iron is an iron/carbon/silicon alloy. When magnesium is added to the molten iron the graphite forms in spheres rather than in flakes. This transformation virtually eliminates brittleness and produces a strong, ductile material. Strength of Ductile Iron Mechanical Properties Ductile iron displays excellent mechanical properties, such as high resistance to tensile stresses and impact loads, high elongation and high yield strength. These properties make the material the most universally applicable pipeline material today. Minimum elongation : Minimum ultimate Tensile Strength: Modulus of Elasticity: Pipes: uti DN1000 10% >DN1000 7% Fittings: 5% 420 MN/m2 170 GN/m2 Deflection of a small DN pipe under external loading. Why Choose Ductile Iron? 3.0 2.5 Factor of Safety (1) 2.0 1.5 1.0 0.5 0 Ductile Iron PVC PE Steel GRP (1) Combined pressures plus external load Ductile Iron is the most versatile pipe material today offering solutions to specific pipeline demands whether determined by the application or the installation requirements . Ductile iron can be used above or below ground and is safe to specify even if future demands change from specifications today. Structural Design: Ductile Iron Guarantees Safety As a result of the ductility of the material, which gives a high capacity for absorbing work or energy, Saint-Gobain ductile iron pipes and fittings have a high safety margin, allowing the opportunity to operate at up-rated pressures in the future. ● Measured bursting pressure 600 500 Pressure (bars) 400 300 200 100 0 Working pressure 200 400 600 800 1000 1200 1400 1600 DN Pipes ● The inherent structural strength of the pipe guarantees durability and reliability for long term service. The high factor of safety of ductile iron gives continued performance even if future demands change, for example through increased usage from housing developments. The inherent material strength of ductile iron compensates for unforeseen environmental changes, for example change of land use or ground settlement. Easy to design and specify Excellent resistance to second comer damage No long term reduction in pipe stiffness Ductile iron takes the risk out of pipeline design ● ● ● 600 500 Pressure (bars) 400 300 200 100 0 100 Measured bursting pressure Fittings ● ● Working pressure 150 200 250 DN 300 350 400 3 High strength and stiffness Ductile iron is suitable for installation in open fields or high traffic load areas and can be laid at a variety of depths. The high material strength minimises the need for imported bedding and surround, hence minimising the impact on the environment. ● ● Can be laid in narrow and/or shallow trenches Can be laid at a wide range of depths with no detrimental effect on the performance of the pipe Minimises risk due to unforeseen site hazards, such as second-comer damage ● 10.6 DN200 14.6 DN150 24.7 DN100 Maximum Depth of Cover 8.1 8.2 8.4 8.5 8.6 8.7 8.8 8.9 DN300 DN400 DN500 DN600 DN700-800 DN900-1000 DN1200-1400 DN1600-2000 Pipe: Class 40 for DN80-400, K9 for DN450-2000 Embedment: coarse grained soil with less than 12% fines Modulus of soil reaction: 7MN/m2 m 4 Reducing Failure Rates: Ductile Iron assured long term reliability Through a continual programme of developments and innovations the failure rates of ductile iron systems consistently reduce compared to alternative materials. ● ● Reliable long term solution Can adapt to future changes in external load No. of failures by material type (per km per year) 0..35 0.3 No. of Failures/km/year 0.25 0.2 0.15 0.1 0.05 0 Grey Iron Ductile Iron Steel PE KEY 1997 2000 Source: DGVW Study Installation & Testing: Install Test and Forget Saint-Gobain Pipelines offers pipe systems which have well proven and highly engineered jointing solutions. These jointing solutions are able to withstand the rigours of installation, testing and provide long term reliability once in service. ● The Rapid push-fit joint is simple and robust and provides high flexibility in both application and installation Simple jointing techniques, for easy installation Testing ductile iron pipe systems is simple, once passed there is no need to repeat test at a later time. Install, Test and Forget, requires less supervision on-site. Jointing solutions which allows installation whatever the weather conditions No specialist equipment required Capable of angular deflection and axial withdrawal, providing opportunity to reduce the number of fittings required. Caters for unforeseen ground movements ● ● ● ● ● ● 5 Hydraulic Flow: Ductile Iron gives constant performance The nominal bore of ductile iron pipe remains constant regardless of pressure requirements. Ductile iron pipe internal bore is clear: for example DN200 = 200mm internal bore, regardless of pressure required. ● ● Hydraulic flow characteristics are not altered by pressure increases or decreases An increase in working pressure does not mean an increase in diameter requirement Pressure Capability: Ductile Iron offers the solution whatever the pressure Saint-Gobain Pipelines water & sewer pipe systems are designed to give long term performance whatever the pressure requirements. ● ● ● Ductile Iron systems cover a wide spectrum of pressure requirements Ability to cope with increases in main pressure requirement Simple to specify Soil Conditions: Ductile Iron offers advance technical solutions Saint-Gobain pipe systems are designed to cope with the most aggressive of soil conditions whilst offering cost effective solutions. ● Revolutionary zinc/aluminium alloy coating system, available on PAM Natural and PAM Integral Plus: can be used in over 90% of UK soils. For very aggressive ground conditions Saint-Gobain Pipelines offers solutions which are optimised for Brownfield or contaminated sites. Complete range of Epoxy coated fittings, suitable for use in all conditions ● ● ● ● ● ● ● ● Easy to specify, design, lay and test Simple to joint, means high speed of installation Difficult to get wrong, due to high safety factors Corrosion not an issue Versatile: solutions to meet any requirements INSTALL, TEST & FORGET 6 Full Project Life Support Section 1 7 Section 1: Full Project Life Support 8 Technical Services To ensure cost effective solutions Saint-Gobain Pipelines offers full project life support from early design advice, soil surveys and drawing take-offs to on-site support and installation certification for contractors and engineers. Software Support Tools: PipeSpec PAMCAD Savings Savings Savings Savings Savings Savings Technical Support: Drawing Take-Off Optimisation of Design Soil Surveys Telephone Help-line Savings Onsite-Support: Induct Plus Logistics Design Phase Installation Phase PipeSpec Design Software PipeSpec is a design software tool developed by Saint-Gobain Pipelines as a support tool to assist engineers in the design and specification of pipeline schemes. The software features five analytical tools that can be utilised throughout the planning and design stages of the project: ● ● Hydraulics - Full Pipe Hydraulics - Part-full Pipe ● Embedment ● Anchorage ● Installed Cost To download a copy of PipeSpec free of charge, visit www.saint-gobain-pipelines.co.uk. Alternatively a copy of the PipeSpec software can be requested from the Brochure Hotline, Tel: 0800 028 2134. PAMCAD Design Software To assist engineers and specifiers in the creation and modification of a pipework design, a complete database of water pipeline products is available. The software enables accurate drawings to be produced quickly and easily by calling up pipeline components and arranging them on screen. PAMCAD is compatible with the latest version of AutoCAD. PAMCAD features a floating menu for easy, efficient pipework design. Benefits: ● Enables pipe runs to be drawn quickly and easily ● Make-up pipe facility ● Use of standard products to minimise cost and lead time ● Automatically allows joint gaps ● Bill of materials function gives a clear list of products used Download PAMCAD free of charge at www.saint-gobain-pipelines.co.uk/watersewer /wscad.cfm. Alternatively a CD-ROM is available from the Brochure Hotline, Tel: 0800 028 2134. Drawing Take-off Service A team of experienced engineers is able to carry out drawing take-offs, providing a detailed list of products required. The service includes optimisation of design to ensure that the most cost-effective solution is achieved. Saint-Gobain Pipelines has the facility to accept drawings in electronic format. Please consider the following instructions for use of this facility: ● ● ● All drawings to be compatible with AutoCAD2002/2004 All drawings sent to relate only to pipework for off-take All drawings to be ‘clean’, i.e. drawings to fill the whole screen in a reasonable and printable size To avoid delays in dealing with requests, please ensure that the relevant sections of the specification are sent at the same time as the drawings, either by mail or e-mail. Technical Support Helpline A technical support helpline is available to all existing and potential customers, staffed by an experienced team of engineers offering a broad range of expertise and advice on: ● ● ● ● Product and material compatibility Installation and testing Embedment and hydraulic flow calculations Regulatory requirements Please call our Technical Sales Department, Tel: 0115 930 0650/0700 or email technical.pipes@saint-gobain.com Induct Plus This scheme, offered by Saint-Gobain Pipelines, aims to give confidence to water utilities and contractors that pipes and fittings will be installed effectively and in optimum condition. The scheme offers contractors hands-on training in handling, storing, installing and commissioning Saint-Gobain Pipelines ductile iron pipes and fittings. A process of on-site evaluation and assessment of actual installation is used to support the certification of contractors successfully completing the scheme. For more information on the installation of ductile iron pipes, fittings and valves, please refer to the Installation Guide at www.saint-gobain-pipelines.co.uk. This set of instructions is based on best practices which are acknowledged within the industry. This guide provides clear and concise guidance for the installation of ductile iron pipelines from delivery through to on-site commissioning and is designed to ensure that the performance of ductile iron pipes and fittings is not adversely affected during installation. For further information please contact Technical Sales Department, Tel: 0115 930 0650/0700 or email technical.pipes@saint-gobain.com 9 Section 1: Full Project Life Support 10 Soil Surveys Saint-Gobain Pipelines can carry out a detailed soil assessment along the route of a proposed pipeline. The results of the assessment provide a detailed analysis of ground conditions, allowing the most appropriate external protection system to be specified. Our soil assessment procedure has been awarded independent approval by WRc. Please contact Technical Sales Department for more information, Tel: 0115 930 0650/0700. Quality Assurance Saint-Gobain Pipelines regards quality as essential to the success of its business. From detailed metallurgical analysis of the molten metal to tight control of coating and lining applications, procedures have been developed to ensure consistent high quality of each individual pipe and fitting. Additionally, every pipe and fitting is pressure tested in accordance with BS EN 545/BS EN 598. The “quality-is-key” principle applies to every stage of the manufacturing process and includes: ● ● ● ● ● Validation of suppliers and/or their materials Continuous assessment of quality systems On-going monitoring of product quality Technical support prior to and after sales On-time delivery of products and supporting information FM 12908 PT/231/0404 Compliance with Standards Saint-Gobain Pipelines products comply with and are tested according to relevant British, European and International Standards. All pipes and fittings are manufactured under the quality management system BS EN ISO 9001, 2000. All Saint-Gobain Pipelines’ ductile iron pipes and fittings for water application conform to the latest version of BS EN 545 and for sewer applications they conform to the latest version of BS EN 598. Development of pipes and fittings can take place across the Saint-Gobain Pipelines Pipe Division. As such, third party accreditation is always achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas (BV) in France and MPA-NRW in Germany. All of these certification bodies are also independently accredited, for example BSI is accredited by UKAS. In addition, all materials in contact with potable water used by Saint-Gobain Pipelines have been approved by the Secretary of State for the Environment, Food and Rural Affairs in accordance with Regulation 31 of the Water Supply (Water Quality) Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministers in accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland) Regulations. Product Range Section 2 11 Section 2: Product Range 12 Key Dimensions - Push-fit Pipe De L Bend Duckfoot Bend L L L L H All Socket Tee Flange on Double Socket Tee H H L L Concentric Taper Flanged & Socket L L Flanged Spigot L Key Dimensions - Flanged Pipe/Riser Piece Bend Duckfoot Bend L L L L L H 45° Angle Branch DN80-300 45° Angle Branch DN350-1200 Radial Tee H 45 ° H 45 ° H H L H L L H All Flanged Level Invert Tee All Flanged Tee Concentric Taper H L H L L Flat Taper “Y” Pipe Bellmouth 90° L H L L L Loose Puddle Flange L Blank Flange Cross H H H DN80-300 DN350-2000 L 90° Long Radius Bend L L 13 Section 2: Product Range 14 Product Range Pipe: Saint-Gobain Pipelines supply pipes for potable water and sewerage applications in diameter range DN60-2000. All Saint-Gobain Pipelines pipes are manufactured in accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for sewerage. Table 1: Standard offer, water Pipe Length (mm) 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6950 6950 6955 8185 8170 8160 8150 8130 DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 Pipe Class Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 De 98 118 170 222 273 325 377 428 479 531 634 737 841 945 1048 1255 1462 1668 1875 2082 Weight (kg) 77 94 143 200 263 333 408 476 562 659 895 1295 1856 2223 2621 4153 5543 6942 8430 10093 Note: Length and weight may vary from the detail provided in these tables. A limited range of DN60, DN125, DN1100 and DN1500 are available on request. BS EN 545 is currently being revised to include C30 pipe in the diameter range DN350-600. This will be published in 2007. C30 pipes will be supplied from Saint-Gobain Pipelines in 2007. Table 2: Standard offer, sewer DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 De 98 118 170 222 273 325 377 428 479 531 634 737 841 945 1048 1255 1462 1668 1875 2082 Pipe Length (mm) 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6955 6950 6950 6955 8185 8170 8160 8150 8130 Weight (kg) 80 96 141 187 244 305 398 469 554 638 827 1388 1699 2032 2399 4115 5546 6946 8435 10099 Note: Length and weight may vary from the detail provided in these tables. A limited range of DN125, DN1100 and DN1500 are available upon request. 15 Section 2: Product Range 16 Fabricated Pipe Saint-Gobain Pipelines offers a range of fabricated pipe tailored to customer requirements. Flange spigot, flange socket and double flanged pipes are available in a variety of lengths in diameter range DN80-1600 for both water and sewer application. Fabricated pipes are manufactured in accordance with BS EN 545 for potable water and BS EN 598 for sewerage. The standard flange rating is PN16. PN10, PN25 and PN40 are also available, contact Technical Sales Department, Tel: 0115 930 0650/0700. Puddle Flanges Flanged, double spigot and spigot socket pipes can be supplied with puddle flanges where required. Note: Where multiple puddle flanges are required it is recommended that a drawing is sent with the enquiry. Table 3: Standard fabricated pipe offer DN Clean Water (EN 545) Lining System XL, cement lined with an epoxy sealcoat System CL, cement lined Coating Zinc and bitumen external Zinc and bitumen external Sewerage (EN 598) Lining High alumina cement Coating Zinc and red epoxy external DN80-800 DN900+ High alumina cement Zinc and red epoxy external Please refer to PAMRF04 datasheet for fabricated pipe minimum lengths. Fittings: Saint-Gobain Pipelines supplies a comprehensive range of ductile iron fittings in diameter range DN60-2000. The standard range is detailed in pages 18-57. Please note that a selection of flanged fittings are supplied with adjustable flanges. Further information on adjustable flanges is available on page 74 of this guide. Flanged fittings are supplied as standard with PN16 flanges. For availability of PN10, PN25 or PN40 items please contact the Technical Sales Department, Tel: 0115 930 0650/0700. Gasket Identification It is important that the appropriate gasket is used, EPDM for potable water application and Nitrile for sewerage applications. Rapid joint gaskets are easily identifiable being marked EPDM for use with potable water or marked NBR, indicating Nitrile, for sewer applications. In addition, to help with identification and eliminating potential confusion on site, Rapid joint gaskets are colour-coded. ● Nitrile gaskets for sewer applications retain the current double yellow ring throughout the size range DN80-2000. EPDM gaskets for water applications can be identified by a light blue double ring in the size range DN80-600. ● Note: DN700-2000 EPDM and anchor gaskets do not have colour markings. 17 Section 2: Product Range 18 DN80 Description Bends 90° 45° 22.5° 11.25° Duckfoot Hydrant Duckfoot All Socket Tee Flange on Double Socket Tee 45° Angle Branch Flange & Socket Piece** Flange & Spigot Piece DN80 Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 16 60 Allowable Test Pressure (PEA) bar 65 65 65 65 65 25 65 Key Dimensions L mm 92 57 32 40 92 92 183 110 165 92 H mm Weight Per Unit (kg)* 8 7 6 7 11 14 11 DN80** 16 60 16 16 25 65 25 25 183 300 110 350 165 250 13 15 7 8 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN80 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 165 130 100 113 384 165 330 545 330 411 200 200 165 135 110 160 260 110 165 380 165 315 Key Dimensions L mm H mm Weight Per Unit (kg)* 7 8 9 9 10 11 12 10 11 11 9 14 14 16 28 21 21 9 7 16 5 12 4 4 4 100mm long 150mm long 200mm long 250mm long 300mm long 350mm long 400mm long 16 16 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee All Flange Radial Tee Cross 45° Angle Branch Taper Concentric Taper Flat ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange 90° DN80 16 16 16 16 DN50 DN50 16 16 16 16 Standard D/T 1" D/T 2" 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 19 Section 2: Product Range 20 DN100 Description Bends 90° 45° 22.5° 11.25° Duckfoot Hydrant Duckfoot All Socket Tee DN80 DN100 Flange on Double Socket Tee 45° Angle Branch Tapers Concentric Flange & Socket Piece** Flange & Spigot Piece DN80 DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 16 60 60 16 16 60 60 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 25 65 65 25 25 65 65 25 25 Key Dimensions L mm 105 65 35 40 105 105 185 210 185 210 300 105 110 360 125 180 104 105 177 180 250 H mm Weight Per Unit (kg)* 10 9 8 8 15 16 14 15 15 17 19 8 9 10 DN100** Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN100 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 180 140 110 115 400 180 180 360 360 580 360 431 200 200 300 200 180 140 110 185 305 125 125 175 180 400 180 296 Key Dimensions L mm H mm Weight Per Unit (kg)* 9 10 11 12 13 14 12 11 11 16 18 20 17 19 19 30 25 27 9 10 9 10 19 6 15 5 5 5 150mm long 200mm long 250mm long 300mm long 350mm long 400mm long 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot 90° DN80 DN100 All Flange Tee DN80 DN100 All Flange Radial Tee Cross 45° Angle Branch Tapers Concentric DN50 DN80 Tapers Flat DN50 DN80 ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 21 Section 2: Product Range 22 DN150 Description Bends 90° 45° 22.5° 11.25° Duckfoot Hydrant Duckfoot All Socket Tee DN80 DN100 DN150 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 16 60 60 60 16 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 25 65 65 65 25 25 25 Key Dimensions L mm 153 93 42 46 153 153 165 190 305 165 190 305 160 220 137 140 153 210 215 220 H mm Weight Per Unit (kg)* 18 16 12 13 29 30 18 20 27 20 22 30 DN100** DN150** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 16 60 25 65 65 65 25 25 188 400 170 130 118 380 220 350 21 34 11 11 14 17 DN80 DN100 60 60 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN150 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 220 160 109 113 450 220 220 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 440 440 440 670 440 440 530 200 200 400 300 220 155 130 250 390 160 160 205 210 220 450 220 220 379 Key Dimensions L mm H mm Weight Per Unit (kg)* 14 16 17 20 20 21 16 14 12 12 30 31 32 29 30 34 49 30 41 47 16 15 16 15 33 10 23 8 8 8 150mm long 200mm long 250mm long 300mm long 350mm long 400mm long 16 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot 90° DN80 DN150 All Flange Tee DN80 DN100 DN150 All Flange Radial Tee All Flange Level Invert Tee Cross 45° Angle Branch Tapers Concentric DN80 DN100 Tapers Flat DN80 DN100 ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" DN80 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 23 Section 2: Product Range 24 DN200 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Socket Tee DN80 DN100 DN150 DN200 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 43 43 43 43 16 16 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 48 48 48 48 25 25 25 25 Key Dimensions L mm 200 100 51 52 200 170 195 250 360 170 195 250 360 190 166 170 178 180 240 245 245 260 H mm Weight Per Unit (kg)* 29 24 19 19 45 26 27 33 41 27 29 35 45 DN100** DN150** DN200** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 16 43 25 48 65 65 25 25 191 500 230 125 125 400 250 450 28 58 17 17 20 24 DN100 DN150 60 60 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN200 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 260 180 131 132 500 260 520 520 520 520 760 520 520 520 604 300 300 300 600 600 300 260 170 130 310 430 195 235 240 250 260 500 250 250 260 526 Key Dimensions L mm H mm Weight Per Unit (kg)* 19 21 23 25 27 28 24 20 20 46 44 42 43 48 49 73 43 44 67 71 18 36 22 26 27 22 49 15 28 11 11 11 150mm long 200mm long 250mm long 300mm long 350mm long 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee 90° DN80 DN100 DN150 DN200 16 16 16 16 16 All Flange Radial Tee All Flange Level Invert Tee Cross 45° Angle Branch Tapers Concentric DN80 DN100 DN150 Tapers Flat DN80 DN100 DN150 ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" DN80 DN100 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 25 Section 2: Product Range 26 DN250 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Socket Tee DN80 DN100 DN150 DN200 DN250 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 54 54 54 54 54 32 32 32 32 32 16 16 16 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 37 37 37 37 37 25 25 25 25 25 Key Dimensions L mm 253 136 69 54 262 234 234 251 344 404 234 234 251 344 404 350 183 183 164 168 202 250 270 280 290 300 H mm Weight Per Unit (kg)* 48 41 32 31 74 42 42 45 53 64 44 44 50 60 70 DN100** DN150** DN200** DN250** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 16 32 25 37 58 58 25 25 217 550 225 125 125 420 275 500 38 83 26 26 31 32 DN150 DN200 54 54 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN250 Description Riser Pieces Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 All Flange Radial Tee All Flange Level Invert Tee DN80 DN100 DN150 Cross 45° Angle Branch Tapers Concentric DN100 DN150 DN200 Tapers Flat DN100 DN150 DN200 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 350 350 190 165 550 350 700 700 700 700 700 900 700 700 700 700 697 300 300 300 600 600 300 190 130 370 225 265 275 300 325 350 550 275 275 275 350 567 Key Dimensions L mm H mm Weight Per Unit (kg)* 23 49 48 41 39 65 76 67 67 72 73 80 108 66 69 73 102 105 40 52 47 34 38 30 21 37 17 17 17 250mm long 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Standard D/T 1" D/T 2" 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 27 Section 2: Product Range 28 DN300 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Socket Tee DN80 DN100 DN150 DN200 DN250 DN300 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 49 49 49 49 49 40 40 40 40 40 40 16 16 16 16 16 16 16 16 25 Allowable Test Pressure (PEA) bar 64 64 64 64 644 45 45 45 45 45 45 25 25 25 25 25 25 25 25 30 64 64 64 25 25 Key Dimensions L mm 304 167 69 50 314 189 237 347 347 467 467 237 237 347 347 467 467 220 220 570 322 222 123 130 440 400 196 213 195 198 207 233 298 300 310 320 305 340 305 305 500 H mm Weight Per Unit (kg)* 72 60 45 40 110 48 56 66 69 84 90 58 58 71 76 89 97 50 53 110 37 36 36 41 43 DN100** DN150** DN200** DN250** DN300** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 DN100 DN150 DN200 DN250 49 49 49 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN300 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 400 405 210 175 600 400 800 800 800 800 800 800 1000 800 800 800 797 700 300 300 300 300 600 600 300 210 130 435 555 255 290 305 325 350 380 400 600 305 305 305 642 Key Dimensions L mm H mm Weight Per Unit (kg)* 42 45 58 69 76 56 52 90 108 90 93 97 93 108 110 146 92 96 99 147 43 41 42 40 42 46 51 40 29 46 24 24 24 250mm long 300mm long 500mm long 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee 90° DN80 DN100 DN150 DN200 DN250 DN300 16 16 16 16 16 16 16 All Flange Radial Tee All Flange Level Invert Tee DN80 DN100 DN150 45° Angle Branch Tapers Concentric DN80 DN100 DN150 DN200 DN250 Tapers Flat DN150 DN200 DN250 Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 29 Section 2: Product Range 30 DN350 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN100 DN200 DN250 DN350 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 45 45 45 45 25 25 25 25 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 59 59 59 59 30 30 30 30 25 25 25 25 25 25 25 Key Dimensions L mm 390 168 78 53 255 365 365 495 194 194 314 315 369 485 485 240 245 255 380 310 330 340 350 360 370 380 H mm Weight Per Unit (kg)* 98 69 53 49 71 80 90 132 72 73 87 91 104 111 132 DN100** DN150** DN200** DN250** DN300** DN350** Flange on Socket Level Invert Tee Tapers Concentric DN150 DN200 DN250 DN300 Flange & Socket Piece** Flange & Spigot Piece 16 45 45 45 16 16 25 59 59 59 25 25 339 335 260 187 135 460 340 86 55 52 53 59 58 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN350 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 DN300 DN350 All Flange Radial Tee All Flange Level Invert Tee DN80 DN100 DN150 Tapers Concentric DN200 DN250 DN300 Tapers Flat DN200 DN250 DN300 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 450 298 210 191 650 450 850 850 850 850 850 850 850 1100 850 850 850 600 300 300 600 600 300 225 150 16 25 495 660 290 325 325 325 325 325 425 425 650 340 340 340 H mm Weight Per Unit (kg)* 96 82 82 84 121 165 120 122 123 129 135 144 153 204 125 125 128 61 53 55 67 74 56 39 50 35 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 31 Section 2: Product Range 32 DN400 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN80 DN100 DN200 DN300 DN400 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 42 42 42 42 25 25 25 25 25 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 56 56 56 56 30 30 30 30 30 25 25 25 25 25 25 Key Dimensions L mm 436 189 92 58 210 210 325 440 560 195 195 315 315 429 545 257 257 260 270 280 340 360 370 380 400 420 H mm Weight Per Unit (kg)* 138 83 66 58 89 95 115 130 137 80 84 100 104 132 167 DN100** DN150** DN200** DN300** DN400** Flange on Socket Level Invert Tee Tapers Concentric DN100 DN250 DN300 DN350 Flange & Socket Piece** Flange & Spigot Piece 16 42 42 42 16 16 25 56 56 56 25 25 226 335 480 176 140 480 365 76 65 58 62 69 74 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN400 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 DN300 DN350 DN400 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric DN100 DN150 DN200 DN250 DN300 DN350 Tapers Flat DN200 DN250 DN300 DN350 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 500 324 239 205 700 500 900 900 900 900 900 900 900 900 1200 900 900 300 300 300 300 600 600 600 300 260 150 16 25 620 660 320 350 350 350 350 350 450 450 450 700 365 365 H mm Weight Per Unit (kg)* 172 133 113 108 157 218 152 154 157 159 161 177 185 194 304 156 162 71 84 114 85 71 77 84 67 63 62 46 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 33 Section 2: Product Range 34 DN450 Description Bends 90° 45° 22.5° 11.25° All Socket Tee Flange on Double Socket Tee DN450 DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 40 40 40 40 25 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 53 53 53 53 30 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 480 216 100 67 635 315 315 315 315 600 600 600 600 229 229 40 40 40 16 16 53 53 53 25 25 335 234 166 145 500 318 375 395 400 410 420 430 450 460 380 380 H mm Weight Per Unit (kg)* 143 118 88 70 171 88 119 122 126 175 182 203 213 90 115 82 76 74 88 92 DN100** DN150** DN200** DN250** DN300** DN400** DN450** Flange on Socket Level Invert Tee Tapers Concentric DN100 DN150 DN300 DN350 DN400 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN450 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 DN300 DN350 DN400 DN450 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric DN100 DN150 DN250 DN300 DN350 DN400 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 550 349 349 349 750 550 950 950 950 950 950 950 950 950 950 1300 950 950 600 600 600 300 260 150 16 25 620 725 355 375 375 375 375 375 475 475 475 475 750 380 380 H mm Weight Per Unit (kg)* 160 132 135 135 197 246 187 188 190 193 197 213 221 229 237 350 189 197 88 95 104 90 63 73 64 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 35 Section 2: Product Range 36 DN500 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN80 DN100 DN200 DN300 DN500 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 38 38 38 38 25 25 25 25 25 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 51 51 51 51 30 30 30 30 30 25 25 25 25 25 25 25 25 Key Dimensions L mm 525 220 110 71 230 230 330 450 680 210 210 325 325 443 443 555 675 325 325 325 320 340 400 420 430 440 450 460 480 500 H mm Weight Per Unit (kg)* 183 145 108 96 105 107 129 145 260 118 119 143 147 173 182 236 271 DN100** DN150** DN200** DN250** DN300** DN400** DN500** Flange on Socket Level Invert Tee Tapers Concentric DN150 DN350 DN400 DN450 16 38 38 38 16 16 25 51 51 51 25 25 348 378 290 160 170 520 400 165 91 87 81 98 117 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN500 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN100 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 600 375 375 375 800 600 1000 1000 1000 1000 1000 1000 1000 1000 1000 1400 385 400 400 400 400 500 500 500 500 500 800 H mm Weight Per Unit (kg)* 287 174 210 179 252 373 241 241 246 246 258 345 284 290 304 564 DN150 DN250 DN300 DN350 DN400 DN450 16 16 16 16 16 16 16 25 25 25 25 25 25 25 1000 700 600 600 600 600 280 150 400 248 114 113 133 130 102 Bellmouth Loose Puddle Flange Blank Flange 685 790 83 85 84 16 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 37 Section 2: Product Range 38 DN600 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN100 DN200 DN300 DN400 DN600 Flange on Double Socket Tee DN80** DN100** DN150** DN200 DN300** DN400** DN600** Flange on Socket Level Invert Tee Tapers Concentric Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 36 36 36 36 25 25 25 25 25 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 48 48 48 48 30 30 30 30 30 25 25 25 25 25 25 25 Key Dimensions L mm 624 283 140 85 220 340 455 570 800 340 340 340 340 452 570 800 345 355 370 380 400 455 475 475 500 520 540 580 H mm Weight Per Unit (kg)* 273 215 150 134 190 200 235 247 322 168 188 198 198 235 281 404 DN150 DN400 DN450 DN500 16 36 36 36 16 16 25 48 48 48 25 25 354 460 360 258 190 560 450 171 131 125 120 149 169 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN600 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN300 DN400 DN450 DN500 DN600 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric DN150 DN200 DN300 DN350 DN400 DN450 DN500 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 700 426 426 426 900 700 1100 1100 1100 1100 1100 1100 1100 1100 1100 1600 1100 16 16 16 16 16 16 16 25 25 25 25 25 25 25 1100 800 700 600 600 600 300 165 16 25 810 900 455 450 450 450 450 550 550 550 550 550 900 450 450 H mm Weight Per Unit (kg) 431 264 267 268 379 569 349 350 352 358 369 401 404 534 435 942 386 396 195 200 213 230 222 122 120 133 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 39 Section 2: Product Range 40 DN700 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 34 34 34 34 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 46 46 46 46 25 25 25 25 25 25 Key Dimensions L mm 670 330 175 95 365 365 365 585 915 915 520 525 535 555 585 600 H mm Weight Per Pallet (kg)* 455 336 271 235 262 265 271 351 499 499 DN150** DN200** DN250** DN400** DN600** DN700 Flange on Socket Level Invert Tee Tapers Concentric DN200 DN500 DN600 16 34 34 16 16 25 46 46 25 25 585 480 268 190 600 500 300 210 176 166 187 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN700 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN450 DN600 DN700 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 800 478 300 230 800 650 650 650 780 870 920 1200 1200 520 520 500 535 530 55 560 585 600 H mm Weight Per Unit (kg)* 561 340 258 223 750 355 302 309 380 388 450 536 548 DN200 DN400 DN450 DN500 DN600 16 16 16 16 16 25 25 25 25 25 650 600 700 600 600 165 500 268 220 250 266 310 Loose Puddle Flange Blank Flange 16 25 1000 144 163 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 41 Section 2: Product Range 42 DN800 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee DN150** DN200** DN250** DN400** DN600** DN800 Flange on Socket Level Invert Tee Tapers Concentric Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 32 32 32 32 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 43 43 43 43 25 25 25 25 25 25 Key Dimensions L mm 735 370 195 110 355 355 355 575 1045 1015 580 585 585 615 645 675 H mm Weight Per Unit (kg)* 605 434 343 295 332 335 350 435 700 724 DN200 DN600 DN700 16 32 32 16 16 25 43 43 25 25 575 468 280 200 600 540 364 270 243 253 250 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN800 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN450 DN600 DN800 All Flange Level Invert Tee DN150 DN200 DN300 Tapers Concentric DN500 DN600 DN700 Loose Puddle Flange Blank Flange Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 900 529 335 255 900 690 690 690 820 910 980 1350 1350 670 690 710 800 600 600 185 16 25 1100 590 580 585 585 585 615 615 645 675 540 540 540 H mm Weight Per Unit (kg)* 778 450 336 286 1053 392 401 401 529 495 660 701 741 379 388 398 500 354 370 189 230 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 43 Section 2: Product Range 44 DN900 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 31 31 31 31 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 42 42 42 42 25 25 25 25 25 25 Key Dimensions L mm 880 415 220 120 375 375 595 1145 1170 1145 645 640 675 705 750 750 H mm Weight Per Unit (kg)* 813 583 461 393 419 475 536 823 855 878 DN200** DN250** DN400** DN600** DN800 DN900 Flange on Socket Level Invert Tee Tapers Concentric DN200 DN700 DN800 16 31 25 42 595 480 280 580 500 384 355 327 298 Flange & Socket Piece Flange & Spigot Piece 16 16 25 25 210 600 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN900 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN600 DN700 DN900 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 1000 581 375 280 1000 730 730 730 880 950 1500 1500 1500 645 600 645 640 650 675 705 705 750 H mm Weight Per Unit (kg)* 1025 582 437 363 1751 460 490 482 550 619 885 904 940 DN200 DN700 DN800 16 16 16 25 25 25 730 600 600 185 580 483 440 364 Loose Puddle Flange Blank Flange 16 25 1200 221 300 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 45 Section 2: Product Range 46 DN1000 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 30 30 30 30 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 41 41 41 41 25 25 25 25 25 25 25 Key Dimensions L mm 1005 460 240 130 379 379 379 599 599 1290 1259 705 705 705 720 735 765 830 H mm Weight Per Unit (kg)* 1045 741 764 489 450 510 510 626 724 1056 1257 DN150** DN200** DN250** DN300** DN400** DN600** DN1000 Flange on Socket Level Invert Tee Tapers Concentric DN200 DN800 DN900 16 30 30 16 16 25 41 41 25 25 599 480 280 220 600 630 569 417 378 415 376 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1000 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN600 DN1000 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 1100 632 410 310 1100 770 770 770 990 990 1650 1650 710 705 705 705 720 720 765 825 H mm Weight Per Unit (kg)* 1348 771 581 482 2303 631 633 695 754 767 1120 1260 DN200 DN800 DN900 16 16 16 25 25 25 990 600 600 200 630 790 570 447 342 405 Loose Puddle Flange Blank Flange 16 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 47 Section 2: Product Range 48 DN1200 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 28 28 28 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 39 39 39 25 25 25 25 25 25 Key Dimensions L mm 550 285 150 823 823 823 823 1245 1480 880 838 835 885 930 950 H mm Weight Per Unit (kg)* 1171 904 757 928 927 943 978 1573 1958 DN200** DN300** DN400** DN600** DN900 DN1200 Flange on Socket Level Invert Tee Tapers Concentric Flange & Socket Piece Flange & Spigot Piece DN200 DN1000 16 28 16 16 25 39 25 25 375 480 240 600 700 840 708 635 526 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1200 Description Bends 90° 45° 22.5° 11.25° All Flange Tee DN200 DN300 DN400 DN600 DN700 DN800 DN900 DN1000 DN1200 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 1270 750 467 346 1240 1240 1240 1250 1665 1665 1665 1665 1900 880 838 835 885 900 915 930 920 950 H mm Weight Per Unit (kg)* 2625 1550 1213 858 1259 1270 1257 1390 1711 1762 1636 1686 1979 DN200 DN600 DN1000 16 16 16 25 25 25 850 1490 860 225 700 945 745 720 Loose Puddle Flange Blank Flange 16 25 1570 487 662 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 49 Section 2: Product Range 50 DN1400 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 28 28 28 16 16 16 16 28 28 16 16 Allowable Test Pressure (PEA) bar 38 38 38 25 25 25 25 38 38 25 25 Key Dimensions L mm 522 264 143 1010 1010 1700 1950 665 360 310 700 960 980 1000 1100 H mm Weight Per Unit (kg)* 1555 1107 884 1400 1568 2350 2612 910 938 768 726 DN400** DN600** DN1200 DN1400 Tapers Concentric DN1000 DN1200 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1400 Description Bends 45° 22.5° 11.25° All Flange Tee DN400 DN600 DN800 DN900 DN1000 DN1400 Tapers Concentric Loose Puddle Flange Blank Flange DN1200 Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 782 524 403 1530 1530 2470 2470 2470 2470 760 225 16 25 1780 960 980 1010 1010 1040 1100 H mm Weight Per Unit (kg)* 1772 1324 1100 1624 1773 2610 2746 2800 2833 955 634 993 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 51 Section 2: Product Range 52 DN1600 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 27 27 27 16 16 16 16 27 27 16 16 Allowable Test Pressure (PEA) bar 37 37 37 25 25 25 25 37 37 25 25 Key Dimensions L mm 563 284 153 1050 1050 1050 2170 350 400 330 780 1050 1100 1090 1240 H mm Weight Per Unit (kg)* 2089 1429 1173 1975 1994 2034 3853 1009 1155 1046 1019 DN300** DN400** DN600** DN1600 Tapers Concentric DN1400 DN1500 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1600 Description Bends 45° 22.5° 11.25° All Flange Tee DN300 DN400 DN600 DN800 DN1400 DN1600 Tapers Concentric DN1200 DN1400 Loose Puddle Flange Blank Flange Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 845 564 433 1610 1610 1610 2065 2307 2730 1085 890 225 16 25 1996 1050 1100 1090 1120 1210 1240 H mm Weight Per Unit (kg)* 2446 1836 1530 2317 2339 2379 2595 3528 3921 1390 1338 702 1462 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 53 Section 2: Product Range 54 DN1800 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 27 27 27 16 16 16 16 16 27 16 16 Allowable Test Pressure (PEA) bar 37 37 37 25 25 25 25 25 37 25 25 Key Dimensions L mm 642 337 200 1300 1300 1535 1535 2660 427 387 850 1300 1200 1230 1245 1430 H mm Weight Per Unit (kg)* 3126 2070 1542 2345 2385 2721 2756 5010 1550 1305 1359 DN400** DN600** DN800 DN900 DN1800 Tapers Concentric Flange & Socket Piece Flange & Spigot Piece DN1600 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1800 Description Bends 45° 22.5° 11.25° All Flange Tee DN300 DN400 DN600 DN900 DN1800 Tapers Concentric DN1200 DN1400 DN1600 Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 910 600 463 1650 1650 1650 1885 3050 1445 1250 970 1155 1300 1200 1245 1380 H mm Weight Per Unit (kg)* 3800 2675 2144 2945 2970 2987 3700 5850 Please enquire Please enquire 1740 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 55 Section 2: Product Range 56 DN2000 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 27 27 27 16 16 16 27 16 16 Allowable Test Pressure (PEA) bar 37 37 37 25 25 25 37 25 25 Key Dimensions L mm 685 355 200 1115 1580 2045 472 395 885 1310 1370 1430 H mm Weight Per Unit (kg)* 3550 2668 2151 3261 4106 4984 1976 1789 1749 DN600** DN1000 DN1400 Tapers Concentric Flange & Socket Piece Flange & Spigot Piece DN1800 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN2000 Description Bends 45° 22.5° 11.25° All Flange Tee DN300 DN500 DN600 DN1000 DN1400 Tapers Concentric DN1200 DN1400 DN1600 DN1800 Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 980 650 496 1700 1700 1700 2170 2635 1825 1630 1350 1030 1265 1295 1315 1370 1430 H mm Weight Per Unit (kg)* 3752 2978 2461 Please enquire Please enquire 3571 4416 5294 Please enquire Please enquire Please enquire 2281 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 57 Section 2: Product Range 58 Valves and Accessories Saint-Gobain Pipelines offers a comprehensive range of valves and accessories for the water and sewerage industry. Our valves range includes: ● Gate valves, resilient and metal faced DN50-300 Non return valves DN80-300 Tidal flap valves DN80-600 Air valves Hydrants ● ● ● ● Couplings and Adaptors Our range of adaptors and couplings offer sustainable solutions to pipeline connections. They are available as standard products or as part of specifically engineered packages to suit customer requirements. Our range includes: ● ● ● ● Wide tolerance couplings and flange adaptors (50-300mm) Dedicated couplings and flange adaptors (350-1400mm) Repair clamps (48-750mm) Dismantling joints (350-1200mm) Joints Section 3 59 Section 3: Joints 60 Jointing Systems Saint-Gobain Pipelines pipes and fittings are available with a range of jointing systems to suit a range of applications or installation needs. Cost effective alternatives to the use of thrust blocks are available using either Rapid anchor gaskets, Rapid mechanical or the Universal joint. Table 4: Overview Joint offer Diameter Band Unanchored UTI DN600 DN700-1200 DN1400-2000 Rapid Rapid Rapid Anchored Gaskets Rapid Anchor N/A N/A Mechanical Anchored Rapid Mechanical Rapid Mechanical PAMLOCK Table 5: Pressure capabilities Joint offer Diameter Band Unanchored UTI DN150 DN200-400 DN450-600 DN700-800 DN900-1200 * Class 40 Pipe ** K9 Pipe DN1400-2000 64 - 62* 50 - 40* 40 - 36 34 - 32 31 - 28 28 - 26 Anchored Gaskets** Mechanical Anchored** 40 - 25 23 - 20 22 - 18 N/A N/A N/A 64 - 55 44 - 30 30 - 27 25 - 16 16 25 - 16 Rapid Joint The Rapid joint is the standard joint for both potable water and sewerage application for all sizes from DN80-2000. The introduction of internally and externally harmonised sockets for all Saint-Gobain Pipelines pipes and fittings offers substantial benefits to customers in the UK and world-wide. Harmonisation of sockets means that just one joint can be used for both potable water and sewer products, with easy identification of gaskets to ensure correct installation. The Rapid joint is a proven system and has been used successfully and extensively throughout Europe and the rest of the World for 50 years. How it works: The seal is achieved by the compression of the main body of the elastomeric gasket. As the pressure in the main increases, the ‘fish-tail’ design of the gasket ensures that the seal tightens proportionally to the pressure. Benefits: ● Quick to install and dismantle ● Capable of angular deflection and longitudinal withdrawal with no loss of performance ● Provides opportunity to reduce the number of fittings ● Flexible joint to cope with ground movement ● Easy identification of gaskets for water or sewerage ● One joint whatever the application Rapid Joint Specification Tables 6 & 7 give additional information regarding the joint specification and dimensions. Table 6: Water pipe: (EPDM gasket) Pressure Rating (bar) DN Pipe Class Allowable Allowable Operating Test Pressure Pressure (PFA) (PEA) 64 64 62 50 43 40 40 40 40 38 36 34 32 31 30 28 28 27 26 26 82 82 79 65 56 53 53 53 53 51 48 46 43 42 41 39 38 37 36 36 Allowable Deflection (Degree) 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 2.5 2 Pipe Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6950 6950 6955 8185 8170 8160 8150 8130 Note: Pipe length and weight may vary from the detail provided in these tables. Allowable negative internal pressure DN60-2000 is -1 bar, allowable external pressure is +3 bar. 61 Section 3: Joints 62 Table 7: Sewer Pipe: (Nitrile gasket) Pressure Rating (bar) DN Allowable Operating Pressure (PFA) 64 64 59 45 38 35 32 30 29 28 26 29 28 27 26 28 28 27 26 26 Allowable Test Pressure (PEA) 82 82 76 59 51 47 43 41 40 38 36 40 38 37 36 39 38 37 36 36 Allowable Deflection (Degree) 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 2.5 2 Pipe Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6955 6950 6950 6955 8185 8170 8160 8150 8130 Note: Pipe length may vary from the detail provided in these tables. Allowable negative internal pressure DN80-2000 is -1 bar, allowable external pressure is +3 bar. Anchored Solutions Why do pipelines need anchoring? Pressure pipelines are subject to forces at changes of direction, blank ends, valves, tapers etc. At these points restraint is required to avoid joint separation. Saint-Gobain Pipelines offers a wide range of cost effective self anchoring solutions for such situations. These solutions eliminate the need for thrust blocks so pipelines can be installed in areas where space is limited or in unstable ground conditions where thrust blocks are not an option. Rapid Anchor The Rapid Anchor joint uses the same socket as the push fit version. The gasket features stainless steel teeth moulded into the rubber. How it works: When the joint is under pressure the teeth grip the pipe spigot and prevent separation of the joint. Rapid Anchor gaskets can only be used once, although the joint can be remade using a new gasket. Benefits: ● Low cost, high performance pipeline anchorage ● Quick and easy to install ● Eliminates the need for thrust blocks at changes in direction ● DN80-600 ● Proven solution over many years ● Ideal for unstable ground or where space is limited To determine the number of anchored joints required please contact Technical Sales Department, Tel: 0115 930 0650/0700 or use PipeSpec. For guidance on how to install Rapid Anchor gaskets, please request our Installation Guide. This is available to download from our website, www.saint-gobain-pipelines.co.uk or call our Brochure Hotline, Tel: 0800 028 2134. Rapid Anchor Joint utilises EPDM gaskets*. EPDM may not be suitable for all sewerage applications, please consult Technical Sales Department for information, Tel: 0115 930 0650/0700. Note: Rapid Anchor Joint Gaskets are not colour coded. 63 Section 3: Joints 64 Rapid Anchor Joint Specification Tables 8, 9 & 10 give additional information regarding the joint specification. Table 8: Rapid (EPDM Gasket) Water Pipe, C40 Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 23 23 18 16 16 16 20 20 Allowable Test Pressure (PEA) 32 32 26 24 24 24 29 29 Allowable Deflection (Degree) 5 5 5 4 4 3 3 2 80 100 150 200 250 300 350 400 C40 C40 C40 C40 C40 C40 C40 C40 Table 9: Rapid Anchor (EPDM Gasket) Water Pipe, K9 Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 32 32 25 20 20 20 25 23 22 19 18 Allowable Test Pressure (PEA) 43 43 35 29 29 29 35 32 31 28 26 Allowable Deflection (Degree) 5 5 5 4 4 3 3 2 2 2 2 80 100 150 200 250 300 350 400 450 500 600 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 Following the introduction of the new BS EN 545, Saint-Gobain Pipelines are introducing C30 pipe in 2007. The Rapid Anchor Joint will be available for C30 pipes. Table 10: Rapid Anchor (EPDM Gasket) Sewerage Pipe Pressure Ratings (bar) DN Allowable Operating Allowable Pressure (PFA) Test Pressure (PEA) 23 23 16 13 12 12 14 14 12 10 8 32 32 24 21 19 19 22 22 19 17 15 Allowable Deflection (Degree) 5 5 5 4 4 3 3 2 2 2 2 80 100 150 200 250 300 350 400 450 500 600 Note: Rapid anchor gaskets are manufactured from EPDM rubber. Rapid Mechanical The Rapid Mechanical joint utilises the same socket and gasket as the push-fit version. How it works: Anchorage is provided by the addition of the Rapid mechanical anchor kit which comprises: 1. Factory-applied weld bead on the pipe spigot. Where pipes have been cut, the bead can also be welded on site, please refer to the Installation Guide. 2. A locking ring (single piece DN80-700, segmented DN800-1200) which abuts the welded bead. 3. A bolted gland which tightens against the pipe socket using hook bolts and retains the locking ring. Benefits: ● Provision for anchorage whilst maintaining flexibility ● Eliminates need for thrusts blocks ● Ideal for unstable ground or where space is limited ● Suitable for higher pressure mains ● Weld bead can be applied on site* ● Requires a minimal number of fittings compared to other ductile iron anchor solutions * Please refer to the Installation Guide for required equipment. 65 Section 3: Joints 66 Rapid Mechanical Joint Specification Tables 11 & 12 provide additional information regarding the joint specification and dimensions. Table 11: Rapid Mechanical, Water Pipe, K9 Pressure Rating (bar) DN Pipe Class External Diameter (OD) Max. Pipe Socket OD 168 189 243 296 353 410 465 517 575 630 739 863 974 1082 1191 1412 Max. Anchor Gland OD 234 255 311 364 457 516 570 618 671 734 840 958 1100 1218 1306 1547 Pipe Length (mm) Bolts Allowable Allowable Nom. Allowable Operating Test Pipe Deflection Pressure Pressure Barrel (Degree) (PFA) (PEA) OD 64 64 55 44 39 37 32 30 30 30 27 25 16 16 16 16 82 82 71 58 52 49 43 41 41 41 37 35 24 24 24 24 5 5 5 4 4 4 3 3 3 3 3 2 2 1.5 1.5 1.5 98 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 No. Dia Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6950 6950 6955 8185 4 4 6 8 6 8 8 10 14 16 20 24 30 30 30 40 M22 M22 M22 M22 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 70 70 70 70 102 102 102 102 102 102 102 123 123 123 123 123 Table 12: Rapid Mechanical, Sewerage Pipe Pressure Ratings (bar) DN External Diameter (OD) Pipe Length (mm) Bolts Allowable Allowable Nominal Maximum Allowable Maximum Operating Test Pipe Anchor Deflection Socket Pressure Pressure Barrel Gland (Degree) OD (PFA) (PEA) OD OD No. Dia Length (mm) 80 100 150 See Table 11 for values 200 250 300 350 400 450 500 600 700 800 900 1000 1200 19 18 18 18 16 20 13 13 13 16 28 26 26 26 24 29 21 21 21 24 3 3 3 3 3 2 2 1.5 1.5 1.5 378 429 480 532 635 738 842 945 1048 1255 465 517 575 630 739 863 974 1082 1191 1412 570 618 671 734 840 958 1100 1218 1306 1547 6000 6000 6000 6000 6000 6955 6950 6950 6955 8185 8 10 14 16 20 24 30 30 30 40 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 102 102 102 102 102 123 123 123 123 123 Note: DN80-300 are supplied in K9 thickness only. 67 Section 3: Joints 68 Advanced Solutions Universal Joint For very demanding applications such as trenchless installation or for restraint requirements under high pressures Saint-Gobain Pipelines recommends the Universal Joint. The Universal joint offers boltless restraint solutions featuring a double chambered socket design. The Universal joint uses the same sealing socket and gasket as the Rapid joint, with a second chamber providing for anchorage using either an anchored gasket or a weld bead and locking ring. Note: A selected range of Universal Rapid Fittings will be available from 2007. Please contact the Technical Sales Department for further details, Tel: 0115 930 0650/0700. Universal Rapid Anchor The Universal Rapid Anchor joint is available in DN80-600. Universal Rapid Anchor operates up to a pressure of 25 bar (depending on diameter). There is no need for a weld bead on the pipe spigot. How it works: Anchorage is provided by the use of a separate Universal anchoring gasket with moulded-in stainless steel teeth to grip the pipe spigot to avoid joint separation. Benefits: ● Boltless anchoring solution ● Simple push-fit joint with separate anchoring gasket ● Up to 25 bar working pressure Universal Rapid Anchor Joint Specification: Table 13 provides additional information regarding the joint performance. Table 13: Universal Rapid Anchor, Water and Sewer Pipe, K9 Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 25 25 25 25 25 25 25 20 16 16 16 Allowable Test Pressure (PEA) 35 35 35 35 35 35 35 29 24 24 24 Allowable Deflection (Degree) 3 3 3 3 3 3 3 3 3 2 2 Pipe Length (mm) 5960 5960 5990 5960 5960 5960 5970 5970 5970 5970 5970 80 100 150 200 250 300 350 400 450 500 600 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 Universal Rapid Locked The Universal Rapid Locked joint is available in diameters from DN80-1200. The joint is capable of operating pressure of up to 64 bar (depending on diameter) and is the joint used on PAM Directional pipes. How it works: Anchorage is provided by a locking ring which abuts a weld bead on the pipe spigot to prevent joint separation. Benefits: ● Boltless anchoring system ● Up to 64 bar working pressure ● Used on PAM Directional pipe ● Up to 3° angular deflection ● Can be used in trenchless applications Universal Rapid Locked Joint Specification: Table 14 provides additional information regarding joint performance. Table 14: Universal Rapid Locked: Water and Sewer Pressure Rating (bar) DN Pipe Class Allowable Allowable Operating Test Pressure Pressure (PEA) (PFA) 64 64 55 44 39 37 32 30 30 30 27 25 25 25 25 25 82 82 71 58 52 49 43 41 41 41 37 35 35 35 35 35 Allowable Deflection (Degree) Pipe Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 3 3 3 3 3 3 3 3 3 2 2 2 1.5 1.5 1 1 5960 5960 5990 5960 5960 5960 5970 5970 5970 5970 5970 6950 6890 6870 6880 8150 69 Section 3: Joints 70 PAMLOCK Joints The PAMLOCK joint is used on pipes and fittings, DN1400-2000 where self restrained joints are required. How it works: Anchorage is provided by the addition of a welded bead onto the pipe spigot, and a segmented locking ring which abuts the welded bead and a conformator which restricts the diameter of the socket mouth and is held in place by two locking clamps. The conformator is filled with steel shot to complete the joint. Benefits: ● Boltless anchoring system ● Up to 25 Bar working pressure PAMLOCK Joint Specification Table 15 provides additional information regarding joint performance. Table 15: PAMLOCK, Water and Sewer Application Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 25 25 25 16 Enquire Allowable Test Pressure (PEA) 35 35 35 24 Enquire Allowable Deflection (Degree) 1 1 1 0.5 Enquire Pipe Length (mm) 1400 1500 1600 1800 2000 K9 K9 K9 K9 K9 8120 8110 8100 8080 8030 Flange Joint Table 16: Pressure capabilities Pressure Capability Diameter Band Special Request UTI DN300 DN350-600 DN700-1200 DN1400-2000 PN10 PN10 PN10 PN10 Standard PN16 PN16 PN16 PN16 Special Request PN25/40 PN25/40 PN25/40 PN25/40 D D PCD PCD Flanged joints are rigid and are typically used in above ground applications. Due to the risk of excessive bending moments being imposed it is recommended that flanged pipework is NOT buried. In certain situations it may be necessary to bury flange pipework, please contact Technical Sales Department for advice, Tel: 0115 930 0650/0700. Benefits: ● Strength of DI supports external bending moment making it ideally suited for above ground applications ● ● ● g ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ b b a a High beam strength accommodates spans up to 16m No risk of performance loss through UV degradation Wide range of flanges available in PN10-PN40. Fixed Flanged Joint Sets: Joint sets are available to order for use with fixed flanges, these sets contain all components required for fixed flanged joints. ● ● Inside Bolt Circle (IBC) gasket 80° IRHD hardness Mild steel (grade 4.6) bolts, nuts and washers coated to water industry specification (WIS) 4-52-03 EPDM gaskets are supplied for use in potable water applications and Nitrile gaskets for sewerage applications. 71 ➤ ➤ ➤ Tables 17, 18, 19 & 20 provide additional information regarding fixed flange joint dimensions. Table 17: Fixed Flanges PN16 Flanges (standard range) DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 D 200 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1355 1485 1685 1930 2130 2345 g 132 156 211 266 319 370 429 480 548 609 720 794 901 1001 1112 1218 1328 1530 1750 1950 2150 a 19.0 19.0 19.0 20.0 22.0 24.5 26.5 28.0 30.0 31.5 36.0 39.5 43.0 46.5 50.0 53.5 57.0 60.0 65.0 70.0 75.0 b 16.0 16.0 16.0 17.0 19.0 20.5 22.5 24.0 26.0 27.5 31.0 34.5 38.0 41.5 45.0 48.5 52.0 55.0 60.0 65.0 70.0 PCD 160 180 240 295 355 410 470 525 585 650 770 840 950 1050 1170 1270 1390 1590 1820 2020 2230 Bolt Hole Details No. 8 8 8 12 12 12 16 16 20 20 20 24 24 28 28 32 32 36 40 44 48 Dia 19 19 23 23 28 28 28 31 31 34 37 37 41 41 44 44 50 50 57 57 62 Bolt Size Dia Length (mm) M16 65 M16 65 M20 70 M20 70 M24 85 M24 85 M24 85 M27 100 M27 100 M30 110 M33 120 M33 130 M36 140 M36 140 M39 160 M39 160 M45 180 M45 180 M52 200 M52 220 M56 240 Table 18: Fixed Flanges PN10 Flanges DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 D 200 220 285 340 400 455 505 565 615 670 780 895 1015 1115 1230 1340 1455 1675 1915 2115 2325 g 132 156 211 266 319 370 429 480 530 582 682 794 901 1001 1112 1218 1328 1530 1750 1950 2150 a 19.0 19.0 19.0 20.0 22.0 24.5 24.5 24.5 25.5 26.5 30.0 32.5 35.0 37.5 40.0 42.5 45.0 46.0 49.0 52.0 55.0 b 16.0 16.0 16.0 17.0 19.0 20.5 20.5 20.5 21.5 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0 41.0 44.0 47.0 50.0 PCD 160 180 240 295 350 400 460 515 565 620 725 840 950 1050 1160 1270 1380 1590 1820 2020 2230 Bolt Hole Details No. 8 8 8 8 12 12 16 16 20 20 20 24 24 28 28 32 32 36 40 44 48 Dia 19 19 23 23 23 23 23 28 28 28 31 31 34 34 37 37 41 44 50 50 50 Bolt Size Dia Length (mm) M16 65 M16 65 M20 70 M20 70 M20 80 M20 80 M20 80 M24 85 M24 85 M24 90 M27 100 M27 110 M30 110 M30 120 M33 130 M33 130 M36 140 M39 150 M45 160 M45 170 M45 180 72 ➤ ➤ ➤ ➤ Section 3: Joints D D PCD PCD gg ➤ ➤ ➤ b a b a D D PCD PCD gg ➤ ➤ ➤ Table 19: Fixed Flanges PN25 Flanges DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 D 200 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1420 1530 1755 1975 2195 2425 g 132 156 211 274 330 389 448 503 548 609 720 820 928 1028 1140 1240 1350 1560 1780 1985 2210 a 19.0 19.0 20.0 22.0 24.5 27.5 30.0 32.0 34.5 36.5 42.0 46.5 51.0 55.5 60.0 64.5 69.0 74.0 81.0 88.0 95.0 b 16.0 16.0 17.0 19.0 21.5 23.5 26.0 28.0 30.5 32.5 37.0 41.5 46.0 50.5 55.0 59.5 64.0 69.0 76.0 83.0 90.0 PCD 160 190 250 310 370 430 490 550 600 660 770 875 990 1090 1210 1310 1420 1640 1860 2070 2300 Bolt Hole Details No. 8 8 8 12 12 16 16 16 20 20 20 24 24 28 28 32 32 36 40 44 48 Dia 19 23 28 28 31 31 34 37 37 37 41 44 50 50 57 57 57 62 62 70 70 Bolt Size Dia Length (mm) M16 65 M20 70 M24 85 M24 85 M27 100 M27 100 M30 110 M33 120 M33 120 M33 120 M36 140 M39 150 M45 160 M45 180 M52 200 M52 200 M52 200 M56 220 M56 240 M64 260 M64 280 Table 20: Fixed Flanges PN40 Flanges DN 80 100 150 200 250 300 350 400 450 500 600 D 200 235 300 375 450 515 580 660 685 755 890 g 132 156 211 284 345 409 465 535 560 615 735 a 19.0 19.0 26.0 30.0 34.5 39.5 44.0 48.0 49.0 52.0 58.0 b 16.0 16.0 23.0 27.0 31.5 35.5 40.0 44.0 45.0 48.0 53.0 PCD 160 190 250 320 385 450 510 585 610 670 795 Bolt Hole Details No. 8 8 8 12 12 16 16 16 20 20 20 Dia 19 23 28 31 34 34 37 40 40 43 49 Bolt Size Dia Length (mm) M16 65 M20 70 M24 85 M27 100 M30 110 M30 120 M33 140 M36 150 M36 150 M39 160 M45 180 ➤ ➤ ➤ ➤ ➤ ➤ ➤ b a b a 73 ∅g ∅D Section 3: Joints 74 Adjustable Flanges DN80-600 a c Saint-Gobain Pipelines are able to offer adjustable flanges on a range of fittings in DN80-600. On a selected number of flanged fittings Saint-Gobain Pipelines will provide adjustable flanges as the standard product range. Please refer to the product range section for details. Adjustable flanges have been used for over 25 years in Europe. Adjustable flanges facilitate flange assembly by allowing the loose flange to be rotated and positioned to align bolt holes. Saint-Gobain Pipelines can also offer an additional range of flange fittings with adjustable flanges, please contact Technical Sales department for further information, Tel: 0115 930 0650/0700. The key benefits offered by adjustable flanges are time & effort saved on site, particularly above ground or in pumping stations/treatment works. ● ● Adjustable for easy alignment if flanges are off-set Able to quickly change flange to higher/lower rating Joint sets are available to order for use with adjustable flanges, these sets contain all components required for adjustable flanged joints. ● ● Metal insert gasket Mild steel bolts, nuts and washers Note: Adjustable flanges utilise different bolt lengths to fixed flanges. Please refer to adjustable datasheet for bolt lengths; ref: PAMRF03. This is available from www.saint-gobain-pipelines.co.uk. Pipe Linings Section 4 75 Section 4: Pipe Linings 76 Pipe Linings Saint-Gobain Pipelines is highly experienced in providing high performance and fit-for-purpose linings for use with both potable water and sewage. All linings used by Saint-Gobain Pipelines conform to the requirements of the latest versions of BS EN 545 for use with potable water. Sewage linings conform to BS EN 598. The standard linings offered by Saint-Gobain Pipelines are suitable for virtually all water and sewer applications within the UK. However, Saint-Gobain Pipelines has access to a wide range of specific solutions to suit even the most demanding requirements. Table 21: Matrix of pipe linings offered by Saint-Gobain Pipelines Product Range Dia Range System XL System CL Blast Furnace Cement Special Request Standard Special Request Special Request Standard Special Request Special Request Soft Water HAC pH1 Water Pipe UTI Standard DN800 ≥DN900 UTI DN800 ≥DN900 Sewerage Pipe Standard Standard for Potable Water Standard for Sewerage PAM Directional Potable Water Pipes All ductile iron pipes for use with potable water are approved by the Secretary of State for use in public water supplies under Regulation 31 of the Water Supply (Water Quality) Regulations 2000 and are listed in the “List of Approved Products and Processes” published by the DWI. The internal surfaces of all sizes of ductile iron pipes used for the conveyance of raw and potable water, are protected against corrosion by the use of cement mortar linings. Cement mortar linings create an alkaline environment at the metal surface of the pipe thereby producing conditions under which corrosion cannot take place. Cement mortar linings are applied in accordance with BS EN 545. Standard Offer: System XL: Potable Water DN80-800 Saint-Gobain Pipelines System XL is the standard pipe system for diameters up to and including DN800. The system comprises an epoxy seal coat applied to the cement mortar lining under factory conditions with tight control over process parameters. Saint-Gobain Pipelines System XL controls both inorganic and organic leachates to exceptionally low levels. When used in accordance with Saint-Gobain Pipelines’ recommendations, System XL controls the pH within regulatory limits, for all waters, hard and soft. The current Saint-Gobain Pipelines System XL “Instructions for Use” document may be found on the website: www.saint-gobain-pipelines.co.uk Features and benefits of Saint-Gobain Pipelines System XL: ● ● ● ● ● Available in diameters uti DN800 Suitable for all water types pH controlled within regulatory limits Residence times compatible with normal commissioning and operating conditions Approved by the Secretary of State under Regulation 31 of the Water Supply (Water Quality) Regulations 2000 Excellent Hydraulic Performance ● Socket Coating Socket areas which come into contact with potable water are coated with an approved blue epoxy paint. System CL: Potable Water DN900-2000 Saint-Gobain Pipelines System CL is the standard pipe system for diameters DN9002000. Saint-Gobain Pipelines System CL comprises a cement mortar which fully complies with BS EN 545 and is applied as a pipe lining under strict factory conditions. When used in accordance with Saint-Gobain Pipelines System CL “Instructions for Use” document, System CL gives excellent pH and leachate performance for hard and soft waters, even with extended residence times. Features and benefits of Saint-Gobain Pipelines System CL: ● ● ● ● ● Available in diameters DN900-2000 Suitable for all water types pH controlled within regulatory limits Residence times compatible with normal commissioning and operating conditions Approved by the Secretary of State under Regulation 31 of the Water Supply (Water Quality) Regulations 2000 Excellent hydraulic performance ● Socket Coating Socket areas which come into contact with water have a coating of approved bitumen paint. 77 Section 4: Pipe Linings 78 Special Requirements DN900+ Linings Soft Water Solutions Upon request Saint-Gobain Pipelines is also able to supply a seal coated cement mortar lining which is particularly suitable for use in soft water areas and/or where long residence times in excess of those defined in the System CL “Instructions for Use” document are envisaged. This solution is approved for use in public water supplies as Saint-Gobain Pipelines Snowcrete. Please contact the Technical Service Department, Tel: 0115 930 0650/0700 for more information. DN80-800 Blast Furnace Cement Saint-Gobain Pipelines can also offer blast furnace cement in the diameter range DN80-800, this lining is the same as that used for PAM Directional. Blast Furnace Cement is approved for use in potable water applications by the Secretary of State in accordance with Regulation 31 of the Water Supply (Water Quality) Regulations 2000. Instructions for Use: The Saint-Gobain Pipelines instructions for use documents for System XL, System CL and Snowcrete are available to download from our website: www.saint-gobainpipelines.co.uk/alldownload.cfm Sewerage Pipes High Alumina Cement Mortar Lining: Sewerage DN80-2000 Saint-Gobain Pipelines supplies its standard sewer pipes with a high alumina cement mortar lining to allow for extreme operating conditions ranging from pH 4 (highly acidic) to pH 12 (highly alkaline). High alumina cement mortar linings conform to the requirements of BS EN 598 and offer high abrasion resistance. Socket Coating Socket areas which could come into contact with effluent receive a coating of red epoxy paint. Benefits of high alumina cement: ● ● ● Resistance to septic attack Resistance to chemical attack Resistance to abrasion Resistance to Septic Attack Sewers are occasionally at risk from attack due to the septicity of effluents, particularly during periods of low flow or high temperature. A two year test (see fig 1) to compare the resistance of High Alumina and other cements found that High Alumina cement offers excellent resistance to septic attack. Fig: 1 Cold Water Inlet Air + H 2S Water at 37°C Overflow Cement Iron Effluent Water at 37°C Cold Water Cement Iron Type of Cement Blast Furnace Portland A Portland B Sulphate Resisting High Alumina Attack depth at water line 1.7mm to 2mm 1.9mm to 2.3mm 1.7mm 4.4mm 0.6mm (surface layer only) Resistance to Chemical Attack Sewers are at risk from attack by chemicals found in industrial discharges. Table 22 shows the resistance of high alumina cement, compared to ordinary Portland cement, against some common aggressive substances. Table 22 Limitation of Resistance (mg/2) Effluent Example Aggressive Substance Portland Cement < 30 < 300 < 400 < 20 > 5.5 High Alumina Cement < 2000 No limit No limit No limit 4 to 12 Chemical Condensate Effluents Mine Waters Raw Waters Ammonia Magnesium Sulphates CO2 pH Range The chemical resistance of Saint-Gobain Pipelines Integral range under maximum allowable concentrations at 20°C is given in table 23. 79 Section 4: Pipe Linings 80 Table 23: Chemical Resistance Chemical Alcohols Ethanol Methanol Glycol Aliphatic Hydrocarbons White Spirit Petrol, Diesel, Gas, Oil Kerosene Aromatic Hydrocarbons Xylene Toluene Benzene, Styrene, Naphtha Oils Lubricants, Petrol, Derivatives Organic Detergents Teepol Water Soft Water Saline Solution Distilled Water Chlorinated Water Chlorinated Solution Trichloroethylene Chloroform Genklene Acids Actic Chromic Citric Hydrochloric Lactic Nitric Oxalic Phosphoric Sulphuric Tannic Tartaric Bases Ammonia Aniline Dimethylamine Phenol/Cresol Potassium Hydroxide Pyridine Quinoline Sodium Hydroxide Trimethylamine Salts Sodium Chloride Potassium Chloride Ammonium Sulphate 50% 50% No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit 40 ppm 10 ppm 20 ppm 3 ppm 15 ppm 6 ppm 12 ppm 10 ppm 10 ppm 200 ppm 50 ppm 18% No limit 0.6% No limit 560 ppm No limit No limit 400 ppm No limit 25% 25% 5% No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit 10% No limit No limit 10% 10% 10% 40 ppm 10 ppm 20 ppm 3 ppm 15 ppm 6 ppm 12 ppm 10 ppm 10 ppm 10% 50 ppm 40% No limit No limit No limit 500 ppm No limit No limit 400 ppm No limit 10% 10% 10% No limit No limit No limit No limit No limit No limit No limit Not suitable No limit No limit No limit No limit No limit No limit No limit Not suitable Not suitable Not suitable No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit Pipe Linings Fittings Gasket Nitrile Please consult us regarding the suitability of Integral for conveyance of other industrial effluents. Resistance to Abrasion Abrasion is the degradation of the internal lining of the pipe due to the impact of solid particles contained in the effluent. It is likely to be a problem in the following instances: a) Combined sewers conveying surface waters, where there is likely to be a high concentration of solids. b)Steep slopes, leading to high effluent velocity. c) Industrial effluent, where a high concentration of solid particles is envisaged. High alumina cement lining used by Saint-Gobain Pipelines offers excellent resistance to abrasion. The lining allows regular maximum flow rates of 7m/s with minimal abrasive attack in each of the applications. The effect of abrasion can be calculated from the formula: U=K x V3 N1/2 10-4 U= Wear in mm per annum K= The coefficient characteristic of the material (the lower the value, the greater the resistance to abrasion) V= Flow rate m/s N= Characteristic of particle abrasiveness (according to the “Miller Index”) Table 24 demonstrates the superior abrasion resistance of High Alumina cement in comparison with most other common sewer pipeline materials. As greater effluent velocities can be permitted, savings at the design stage can be achieved by avoiding manhole backdrops or flow control chambers on steep inclines. Table 24 Abrasive Basalt/Polyurethane High alumina cement/Natural rubber Unlined iron Blast furnace cement/concrete/PIC GR Asbestos cement K value 5 to 15 15 to 30 30 to 50 50 to 100 300 > 1000 The lower the K value, the greater the resistance to abrasion. Special requirements: For effluents pH12 Saint-Gobain Pipelines plc offers a pH1 pipe-system. For information please contact Technical Sales Department, Tel: 0115 930 0650/0700. 81 Section 4: Pipe Linings 82 Lining Thickness & Condition: Water & Sewerage pipe linings Thickness Lining thicknesses for pipes are in accordance with the latest version of BS EN 545/BS EN 598. The standard allows for the lining thickness to taper down at the end of pipes and fittings. Please refer to BS EN 545/BS EN 598 for lining thicknesses. Lining Condition The surface of the lining will be substantially smooth but may occasionally contain longitudinal and circumferential shrinkage cracks which do not affect the stability of the lining. The widths of the cracks and any radial displacement at the cracks will not exceed the values given in BS EN 545/BS EN 598. These shrinkage cracks are permissible under the relevant product standards and close on continuous exposure to water - a process known as autogenous healing. Jointing surfaces i.e the inside of sockets and flange faces are free from cement mortar. Installation Instructions For guidance on testing and commissioning of pipelines, lining repair, installation guidance and storage instructions please download the Installation Guide from our website, www.saint-gobain-pipelines.co.uk. Alternatively you can request this from our Brochure Hotline, Tel: 0800 028 2134. Pipe Coatings Section 5 83 Section 5: Pipe Coatings Product Range Water Pipe External Coatings Saint-Gobain Pipelines offers a range of proven external coatings to suit all types of ground conditions. The standard coating is Saint-Gobain Pipelines’ zinc and aluminium alloy system. First launched with PAM Natural Water pipe. This coating is now available on PAM Integral Plus DN80-800 sewer pipe as standard. For extreme soil conditions a wide variety of special coating systems can be offered. To ensure the most cost effective and appropriate solution is supplied, Saint-Gobain Pipelines offers soil resistivity surveys, please see page 10. Table 25: Matrix of coatings available from Saint-Gobain Pipelines. Zinc Aluminium & Epoxy Standard Zinc & Bitumen Zinc & Epoxy Tape Wrap 25% Special Request Standard Special Request Special Request Standard Special Request Tape Wrap 55mm Special Request Special Request Special Request Special Request Dia Range ZM-U TT Special Request Special Request Special Request Special Request UTI DN800 DN9002000 UTI DN800 Sewerage Pipe DN9002000 Standard Directional Drill Pipes Standard 84 * Resistivity values based on soil measurements ** Polyethylene may be obtained from Saint-Gobain Pipelines for application on site Table 26: Shows the Recommended Protection System Seasonal or permanent waterlogging YES 1 or 2 1 or 3 1 or 4 4 NO 1 or 2 1 or 2 1 or 3 4 3* or 4 4 5 4 5 4 5 3* or 4 3* or 4 3* or 4 5 4 5 Typical ground conditions (For corrosion purposes only. Unless otherwise stated it is assumed that selected as dug material is to be used for bed and surround) Natural soils with resistivity above 2500 Ω-cm Natural soils with resistivity between 1500 and 2500 Ω-cm Natural soils with resistivity between 750 and 1500 Ω-cm Natural soils with resistivity below 750 Ω-cm Natural soils containing coal, ironstone, shale or peat Natural soils with a pH less than 5 Made ground containing clinker, bricks, flints or other materials likely to cause mechanical damage Made ground with light chemical contamination e.g. refuse sites, farmyard waste Made ground with heavy chemical contamination e.g. disused gas plants, industrial sites, mines, chemical plants Stray electrical currents e.g. close proximity to CP. pipelines, DC traction systems Tidal waters e.g. estuaries, shorelines Reference Number 1 Description Slight to moderately aggressive and aggressive Slight to moderately aggressive Protection Zinc-aluminium and epoxy - PAM Natural or PAM Integral Plus (available on 5.5m long pipes uti DN800 only) Zinc and bitumen/epoxy coating 2 3 Aggressive Zinc and bitumen/epoxy coating plus PE sleeving (Pipes >DN800) 4 Highly aggressive Zinc and bitumen/epoxy coating plus tape wrap (25mm overlap) 5 Highly aggressive Zinc and bitumen/epoxy coating plus tape wrap (55% overlap) * Please Note: Recommended coating plus an imported bed and surround 1. Other protection systems may be required/available dependent upon soil conditions. Please contact Technical Sales Department for further information. 2. Soil assessment surveys can be arranged through our Technical Sales Department. 3. The cost of an imported bed and surround with a geotextile membrane, and the added expense of disposing of the excess soil, may sometimes be prohibitive. A more economical option may, in some cases, be tape wrap, with a 25mm overlap, using the as dug material as a fill. 85 Section 5: Pipe Coatings Epoxy Coating PAM Natural/Integral Plus Exceptional Protection Saint-Gobain Pipelines supplies a zinc/aluminum with epoxy top coat for all pipes DN80-800 as standard. The development of this coating is an example of Saint-Gobain Pipeline’s continual research and development programme. Branded as PAM Natural (Water) and PAM Integral Plus (Sewer), this coating is a revolutionary and evolutionary pipeline product. The coating utilises an 85% zinc / 15% aluminium alloy which increases the longevity of both the active and barrier protection for the pipe. This alloy, coupled with an epoxy topcoat (Blue for PAM Natural and Red for PAM Integral Plus), gives PAM Natural/Integral Plus significant benefits compared to previously available coating systems. ● ● Ductile Iron Cement Mortar Lining Ease and speed of pipe laying Risk elimination ● Extended service life ● Reduced stock levels ● Robustness ● Reduced on site work Ease and Speed of Pipe Laying Zinc/ aluminium Coating The PAM Natural and PAM Integral Plus system provides a complete protection system in nearly all natural soil conditions and eliminates the need for PE-sleeving and the associated time consuming installation. Consequently, the time to install pipes will reduce significantly whenever PAM Natural or PAM Integral Plus systems are employed. Risk Elimination The risk of specifying an inappropriate protective system is virtually eliminated as tests have shown that PAM Natural/Integral Plus is suitable for use in 90% of UK soil conditions and is insensitive to soil variations over short distances. Extended Service Life The use of an external coating consisting of a zinc/aluminium alloy extends the longevity of ductile iron pipes. Increasing the weight of Zinc does not give the same degree of improvement, nor does it extend the range of soils for which the pipe is suitable. A performance study of the PAM Natural system in comparison to enhanced zinc systems, Technical Reference Document, SGP-Ref: TP1H/TRD/0303/March 2003 is available to view on the website: www.saint-gobain-pipelines.co.uk. Reduced Stock Levels With one coating type covering the vast majority of UK soil conditions, stock may be reduced both at the end customer, and throughout the supply chain. Robustness The PAM Natural/Integral Plus system has been tested under ‘real life’ conditions and has been shown to withstand the extremes of handling, transportation and laying without compromising the protective coating. Reduced Work ‘On-site’ With the elimination of the need to apply polyethylene sleeving to PAM Natural/Integral Plus pipes and the reduction in pre-jointing preparation, installation times with PAM Natural/Integral Plus pipes are reduced, thus increasing productivity and reducing consequential delay. 86 Zinc/ Aluminium Alloy How it works: The coating utilises an 85% zinc/15% aluminium alloy which gives increased longevity of the active corrosion protection layer. Zinc ions within the alloy provide sacrificial galvanic protection to areas which may have been damaged during the transportation, handling or installation of the pipe. Once the pipe has been installed and is in contact with the surrounding soil the zincaluminum alloy provides a long term barrier through the formation of a stable insoluble protective layer. Although a coating of pure zinc provides galvanic protection for the ductile pipe, it is 100% active, and its effect can be rapidly depleted. Similarly, although zinc provides a protective layer when it transforms into a dense, impermeable layer of zinc salts, these salts can only form under specific conditions. If zinc transforms too quickly the resulting passive layer is of poor quality. The presence of aluminum slows this conversion, by considerably decreasing the rate at which the zinc is transformed; and creating a more stable protective layer compared to zinc alone, whilst allowing the sacrificial galvanic healing process to take place. The dual structure (islands of zinc within the aluminium skeleton) of the alloy used on PAM Natural/Integral Plus means the duration of active protection increases significantly. High performance epoxy coating > 100μm Metallic zinc/aluminium coating (≥400g/m2) Epoxy socket coating (>40μm) Cement mortar lining (System XL water/HAC Sewer) Ductile Iron Potable Water Pipe Sewerage Pipe The quantity of alloy applied Increasing the thickness of the alloy over the minimum specified standard (EN 545 or EN 598) results in exponential increase in the longevity of the coating, offering greater protection in a wider range of soils. 87 Mixed potential mV: SCE Section 5: Pipe Coatings 88 Why not apply greater thickness of zinc? Increasing the weight of zinc does not significantly extend the lifetime when exposed to an aggressive environment. The extra zinc is rapidly consumed by auto-corrosion and does not produce the stable conversion layer that is needed for long term durability. Fig 2 shows how the protection given to ductile iron by zinc rapidly ceases in aggressive environments. Fig 2 0.00 Protection of samples exposed in aggressive seawater environment KEY 200.00 400.00 Zinc A Zinc B ZnAI A ZnAI B Zn + SC A Zn + SC B 600.00 800.00 1000.00 1200.00 0 100 200 300 400 500 600 700 800 900 Test duration in days A negative potential of more than 750 mV (with respect to a saturated calomel electrode) is required to prevent corrosion of the ductile iron. This graph shows how that potential changes after about 450 days for the zinc coatings but remains constant for the zinc/aluminium coating. KEY Epoxy Topcoat Pam Natural/Integral Plus is finished with a tough, porous epoxy coating. This epoxy coating is applied at an optimum thickness to provide durability and robustness to the coating but also allow the galvanic action of the zinc to continue: ● ● ● ● Able to cope with ‘real-life’ situations i.e. transportation and handling Severe impact and drop tests fails to crack the epoxy seal (WRc Ref, UC 3841) Scrape tests fail to expose bare metal Controlled porosity allows the zinc’s galvanic action to take place Supplementary Coating Systems: Introduction Saint-Gobain Pipelines offers a range of external coating systems to suit different ground conditions. PAM Natural/Integral Plus pipe is the standard pipeline product from Saint-Gobain Pipelines in the diameter range DN60-800 and can be used in the majority of soil conditions found in the U.K. For diameters greater than DN800 Saint-Gobain Pipelines offers a coating system of zinc plus a top coat. For water (PAM Large DN Water Pipes) the top coat is bitumen, and for waste water and sewage (PAM Integral), red epoxy is applied. Zinc + a Topcoat Zinc Coated: Deposit of zinc transformation product healing the damaged area. Deposit of Zinc corrosion product Zn2+ Current i ● Zinc and a top coat works in two ways: ● If the zinc coating is damaged during transport and laying, the zinc metal adjacent to the damage site cathodically protects the exposed iron until a healing layer of zinc transformation products forms over the damage site Under the top coating, the zinc is transformed into a passive barrier protection layer, which adheres tightly to the iron surface Metallic Zinc Coating Ductile Iron Permeable Seal Coat 200g/m2 Zinc + Bitumen: Large Diameter Water Pipes DN900-2000 In the diameter range DN900-2000 Saint-Gobain Pipelines offers a ductile iron pipe externally coated with 200g/m2 zinc plus bitumen topcoat . This allows a high degree of protection against the majority of soil conditions. This protection system conforms to the latest version of BS EN 545. 200g/m2 Zinc + Red Epoxy: PAM Integral DN80-2000 PAM Integral pipes are supplied with a 200g/m2 zinc coating and finished with a tough red epoxy layer applied in accordance with BS EN 598. The PAM Integral coating provides a high degree of protection in most soil conditions. In specific conditions where Saint-Gobain’s standard offer is not suitable, the use of PE sleeving may be appropriate. 89 Section 5: Pipe Coatings 90 Special Applications: In certain soils and under specific conditions, PAM Natural/Integral Plus and PAM Large DN Water Pipe/Integral, may not offer sufficient protection. For these instances, SaintGobain Pipelines can offer various alternative protection systems. See table 26 detailing types of soil conditions and the appropriate recommended protection system. Zinc + PE Sleeving How Sleeving Works: The principal function of the polyethylene sleeving is to separate the pipe from contact with the soil environment thus preventing non-uniform contact with the soil solids. The system is therefore relatively insensitive to minor handling damage and the presence of ground water inside the sleeving. Where major damage to the sleeving is caused however, repairs must be carried out before laying. Application of PE sleeving Polyethylene sleeving may be obtained from Saint-Gobain Pipelines for application on site. Polyethylene sleeving can be fitted on site and no special equipment is needed other than that necessary to lift the pipes and fittings. Details on the size of sleeving required for each pipe diameter with the weight and approximate length of sleeving per standard roll can be found in the Installation Guide, www.saint-gobain-pipelines.co.uk Zinc + Tape Wrap Tape Wrapping In highly aggressive soils a more robust type of protection may be necessary. SaintGobain Pipelines is able to supply pipes wrapped with heavy duty self-adhesive tape throughout the diameter range. The tape consists of a combined anti-corrosion mastic and pressure sensitive adhesive, laminated to a flexible PVC backing. How Tape Wrap Works: The tape exhibits high resistance to bacterial attack, low water vapour transmission and low water absorption as well as providing high electrical resistance. Application of Tape Wrap Tape is factory applied around the body of the pipe. The tape is applied around and along the pipe until it covers the pipe from the back of the socket to a point sufficiently removed from the spigot such that it will not interfere with jointing. Each wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil. Zinc + ZM-U For trenchless installations Saint-Gobain Pipelines can offer PAM Directional, a ductile iron pipe specifically designed for trenchless installation. PAM Directional has a coating which is able to cope with the rigors of trenchless installations. 200mg/m2 of Zinc + ZM-U is applied to Pam Directional pipes to ensure protection from potentially damaging conditions. ZM-U provides protection against damage to pipes being pulled through rocky conditions and performs in the most extreme conditions. PAM Directional is available in diameter range DN100-700. How ZM-U works: ZM-U is a fibre cement coating applied on top of 200mg/m2 of zinc. The tough nature of the ZM-U coating means that there are no special handling requirements. ZM-U provides a total barrier between the pipe and the surrounding ground conditions eliminating any risk of corrosion. The coating provides an extremely robust protection system and no further protection is required. TT - PE-X and PU-X Extruded PE coating In highly aggressive soil conditions Saint-Gobain Pipelines would normally recommend the use of Tape Wrap (either 25mm or 55% overlap). However, Saint-Gobain Pipelines is also able to supply an alternative external protective systems called TT. The TT external coating system comprises thick organic coatings. (Extruded polyethylene PE-X DN80700 & sprayed polyurethane PU-X DN800-2000). How TT works: The TT external coating system uses thick organic coatings. These coatings provide a complete barrier between the pipe and the surrounding soil. The TT coating system is suitable for use in highly aggressive soils. Spray PU coating Application of TT DN60-700 pipes are supplied with a nominally 2mm thick polyethylene coating, which is applied using a heat bonding adhesive, co-extrusion technique. DN800-2000 pipes are supplied with a sprayed polyurethane coating, 900 microns thick. The TT coating system minimises risk of damage during transportation and installation. For more information on TT external coating please contact Pipes Technical Sales Department, Tel: 0115 930 0650/0700. 91 Section 5: Pipe Coatings 92 Installation and Handling For guidance on how to install and handle pipes and fittings with any of the protection systems in this product guide please refer to the Installation Guidelines on our website: www.saint-gobain-pipelines.co.uk. Cathodic Protection Ductile iron mains which contain sections that may be buried adjacent to pipelines with cathodic protection systems or other sources of electrical currents such as train or tram lines may be subject to eddy currents. In these circumstances further advice should be sought from Technical Sales Department, Tel: 0115 930 0650/0700. The use of Cathodic protection systems for new ductile iron mains is not recommended by Saint-Gobain Pipelines for the following reasons: ● Other effective and maintenance free protection systems provide suitable protection for iron pipelines, e.g. PAM Natural/Integral Plus, polyethylene sleeving and tape wrapping. Most types of joint used in ductile iron pipelines provide a degree of insulation between both pipes and fittings. This insulation prevents the establishment of the long-line corrosion currents which are a feature of welded steel pipelines. ● If a cathodic protection system is applied to a ductile iron pipeline, it will be necessary to bond across the joints to guarantee electrical continuity. This will add significantly to the cost of installation, and takes away the advantages related to the insulating joints. Epoxy Coated Fittings DN60-2000 All ductile iron fittings in the sizes DN60-2000 are supplied with an epoxy coating conforming to BS EN 14901. Potable water fittings are coated internally and externally with blue epoxy. The blue epoxy is approved to BS 6920. Coated products uti DN600 are also approved by the Secretary of State under Regulation 31 of the Water Supply (Water Quality) Regulations 2000. These are listed as “PAM Natural Pipeline Components” in the DWI list of approved products. Sewerage fittings are internally and externally coated with a red epoxy. Compatibility with Pipe Systems Epoxy coated fittings are designed to form a complete system with Saint-Gobain Pipelines pipes. The tough epoxy is able to cope with aggressive soil conditions without the need the additional protection and PAM Epoxy coated fittings are therefore suitable for use in conjunction with any pipe coating systems offered by Saint-Gobain Pipelines. Other products and services available from Saint-Gobain Pipelines: Brochure Hotline Tel: +44 (0)800 028 2134 Fax: +44 (0)115 932 9513 brochures.uk.pipelines@saint-gobain.com Ensign Cast iron above and below ground drainage system BSI Kitemark approved to BS EN 877. Used for soil and waste, rainwater, suspended, buried and bridge drainage applications, providing lifetime service for commercial and public buildings. Couplings and Flange Adaptors Accommodating a wide range of external diameters and pipe materials in accordance with British, European Standards and ISO 9001 requirements. A diversified range from wide tolerance fittings to dedicated products. Technical Enquiries Tel: +44 (0)115 930 0700 Fax: +44 (0)115 930 0731 Sales Enquiries Tel: +44 (0)115 930 0630 Head Office Lows Lane, Stanton-by-Dale, Ilkeston, Derbyshire, DE7 4QU Tel: +44 (0)115 930 5000 Fax: +44 (0)115 932 9513 Timesaver Cast iron above ground system BSI Kitemark approved to BS416 part 2, used for soil and waste refurbishment, and external soil stacks for traditional appearance. Cast iron below ground system BSI Kitemark approved to BS437, favoured for under building drainage, and unstable ground conditions due to its superior strength performance. Valves A comprehensive range of valves and accessories suitable for water and sewerage applications. All valves are supplied in compliance with WRAS requirements where applicable, and manufactured in accordance with ISO 9001. • Gate valves, resilient and metal faced DN50 to DN300 • Non return valves DN80 to DN300 • Tidal flap valves DN80 to DN600 • Air valves • Fire hydrants Classical – Classical Plus Cast iron rainwater and gutter systems to BS460 BBA Certified. Seven gutter profiles and circular and rectangular downpipes systems supplied in a black primer coat. Classical Plus is a standard range of gutters and downpipes available in a factory applied semi-gloss black finished coat for immediate installation. Rapid Flange A business unit dedicated to offering fast and flexible service to M&E and pump market sectors – specialising in providing high quality flanged products and offering technical support and rapid response – www.rapidflange.com EPAMS A new syphonic rainwater system in cast iron BBA certified. Induct Plus An installation accreditation scheme, designed to give peace of mind and confidence to water utilities and contractors in the knowledge that the ductile iron pipeline that they have purchased will be installed effectively and in its optimum condition. Integral and Integral Plus A complete range of sewerage pipeline products available from DN80 to DN2000, fully compliant with the requirements of BS EN 598. Natural A new generation of potable water pipeline products available DN80 to DN800 with a new revolutionary system of external protection, fully compliant with the requirements of BS EN 545. Access Covers and Gratings A comprehensive range of ductile iron and fabricated steel access covers and gratings. For high performance products which meet the increasing demands from traffic to a purpose designed range for low density applications, Saint-Gobain Pipelines access cover products provide targeted solutions for the key civil engineering, utility and infrastructure sectors. Large Diameter Water Pipes Large diameter water pipeline products available DN900 to DN2000, fully compliant with the requirements of BS EN 545. Your local stockist is: visit: www.saint-gobain-pipelines.co.uk The information given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Saint-Gobain Pipelines is constantly looking at ways of improving their products and services and therefore reserve the right to change, without prior notice, any of the data contained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request. © 2006 Saint-Gobain Pipelines
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Pipe & Fittings Water & Sewer Product Guide BS EN 545 BS EN 598 A World of Choice Saint-Gobain Pipelines is the UK’s leading supplier of ductile iron pipe systems for potable water and sewerage applications. Saint-Gobain Pipelines is part of the Saint-Gobain Pipe Division, a global company with a presence in Europe, Asia, South America and the Far East. The pipe division has over 9000 employees, and sells product in 120 different countries with approximately 100,000km of ductile iron pipes being installed worldwide per year. The Saint-Gobain Pipe Division is part of the Saint-Gobain Group, one of the world’s leading multi-nationals, which currently employs over 180,000 people in 48 countries and over 1200 consolidated companies. Everyone at Saint-Gobain Pipelines is dedicated to meeting customer expectations. We encourage open communication between staff, customers and related organisations to make a positive impact on the future of the marketplace and help improve the quality of life for people worldwide. UK customers benefit from the global network of the Pipe Division through our long term commitment to improve and develop innovative products and processes. We achieve this through continual investment in Research and Development on a global scale. In excess of £10million per annum is spent on R&D programmes worldwide, meaning an unrivalled product range of next-generation, ductile iron pipe systems being constantly developed and delivered to the UK market. For further information on Saint-Gobain Pipelines visit www.saint-gobain-pipelines.co.uk Contents Inroduction Ordering Information . . . . . . . . . . . . . . . . . . 2 Ductile Iron - The Material of Choice . . . . 3 Section 1 Full Project Life Support Technical Services . . . . . . . . . . . . . . . . . . . . . . 8 PipeSpec Design Software . . . . . . . . . . . . . . 8 PAMCAD Design Software . . . . . . . . . . . . . . 8 Drawing Take-off Service . . . . . . . . . . . . . . . 9 Technical Support Helpline . . . . . . . . . . . . . 9 Induct Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Soil Surveys. . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Quality Assurance . . . . . . . . . . . . . . . . . . . . 10 Section 2 Product Range Key Dimensions - Push-fit . . . . . . . . . . . . . 12 Key Dimensions - Flanged . . . . . . . . . . . . . 13 Product Range. . . . . . . . . . . . . . . . . . . . . 18-57 Valves & Accessories . . . . . . . . . . . . . . . . . . 58 Couplings & Adaptors. . . . . . . . . . . . . . . . . 58 Section 3 Joints Jointing Systems . . . . . . . . . . . . . . . . . . . . . . 60 Rapid Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Rapid Joint Specification . . . . . . . . . . . . . . 61 Anchored Solutions . . . . . . . . . . . . . . . . . . . 63 Rapid Anchor . . . . . . . . . . . . . . . . . . . . . . . . . 63 Rapid Mechanical . . . . . . . . . . . . . . . . . . . . . 65 Advanced Solutions . . . . . . . . . . . . . . . . . . . 68 Universal Rapid Anchor . . . . . . . . . . . . . . . 68 Universal Rapid Locked . . . . . . . . . . . . . . . . 69 PAMLOCK Joints . . . . . . . . . . . . . . . . . . . . . . 70 Flange Joints . . . . . . . . . . . . . . . . . . . . . . . . . 71 Adjustable Flanges. . . . . . . . . . . . . . . . . . . . 74 Section 4 Pipe Lining Pipe Linings . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Potable Water . . . . . . . . . . . . . . . . . . . . . . . . 76 Standard Offer. . . . . . . . . . . . . . . . . . . . . . . . 77 Special Requirements . . . . . . . . . . . . . . . . . 78 Sewerage Pipes . . . . . . . . . . . . . . . . . . . . . . . 78 Resistance to Septic Attack . . . . . . . . . . . . 79 Resistance to Chemical Attack . . . . . . . . . 79 Resistance to Abrasion . . . . . . . . . . . . . . . . 81 Lining Thickness & Condition . . . . . . . . . . 82 Section 5 Pipe Coating External Coating . . . . . . . . . . . . . . . . . . . . . . 84 PAM Natural/Integral Plus. . . . . . . . . . . . . 84 Zinc/Aluminium Alloy. . . . . . . . . . . . . . . . . 87 Supplementary Coat Systems. . . . . . . . . . 89 Zinc + a Topcoat . . . . . . . . . . . . . . . . . . . . . . 89 Special Applications. . . . . . . . . . . . . . . . . . . 90 Zinc + PE Sleeving. . . . . . . . . . . . . . . . . . . . . 90 Zinc + Tape Wrap . . . . . . . . . . . . . . . . . . . . . 90 Installation & Handling . . . . . . . . . . . . . . . 92 Epoxy Coated Fittings DN60-2000 . . . . . 92 1 Ordering Information Terms & Conditions In all cases the Saint-Gobain Pipelines ‘Standard Conditions Of Sale (Home)’ or Saint-Gobain Pipelines ‘Standard Conditions Of Sale (Export)’ apply. Technical Information For any technical queries please contact Saint-Gobain Pipelines Technical Sales Department Tel: 0115 930 0650/0700. Contact the brochure hotline: Tel: 0800 028 2134 Fax: 0115 932 9513 Email: brochures.uk.pipelines@saintgobain.com The products illustrated within this guide are directly available from Saint-Gobain Pipelines or from a network of distributors and stockists across the UK and Ireland. Quotations and order information within the UK and Ireland can be obtained from the following number: Distributor Sales Enquiries: Tel: 0115 930 0681 Fax: 0115 930 0648 Overseas For quotations and order information outside the UK and Ireland please contact: Tel: +44 115 930 0766 Fax: +44 115 944 1604 2 Ductile Iron The Material of Choice Saint-Gobain Pipelines offers the most comprehensive range of ductile iron pipe systems for use in both potable water and sewerage application in the UK. Being at the forefront of innovation means that its customers continuously receive state-of-theart products and top class services. At the same time all products and facilities are subject to stringent quality controls and conform to relevant BS, EN and ISO standards. What is Ductile Iron? Ductile Iron is an iron/carbon/silicon alloy. When magnesium is added to the molten iron the graphite forms in spheres rather than in flakes. This transformation virtually eliminates brittleness and produces a strong, ductile material. Strength of Ductile Iron Mechanical Properties Ductile iron displays excellent mechanical properties, such as high resistance to tensile stresses and impact loads, high elongation and high yield strength. These properties make the material the most universally applicable pipeline material today. Minimum elongation : Minimum ultimate Tensile Strength: Modulus of Elasticity: Pipes: uti DN1000 10% >DN1000 7% Fittings: 5% 420 MN/m2 170 GN/m2 Deflection of a small DN pipe under external loading. Why Choose Ductile Iron? 3.0 2.5 Factor of Safety (1) 2.0 1.5 1.0 0.5 0 Ductile Iron PVC PE Steel GRP (1) Combined pressures plus external load Ductile Iron is the most versatile pipe material today offering solutions to specific pipeline demands whether determined by the application or the installation requirements . Ductile iron can be used above or below ground and is safe to specify even if future demands change from specifications today. Structural Design: Ductile Iron Guarantees Safety As a result of the ductility of the material, which gives a high capacity for absorbing work or energy, Saint-Gobain ductile iron pipes and fittings have a high safety margin, allowing the opportunity to operate at up-rated pressures in the future. ● Measured bursting pressure 600 500 Pressure (bars) 400 300 200 100 0 Working pressure 200 400 600 800 1000 1200 1400 1600 DN Pipes ● The inherent structural strength of the pipe guarantees durability and reliability for long term service. The high factor of safety of ductile iron gives continued performance even if future demands change, for example through increased usage from housing developments. The inherent material strength of ductile iron compensates for unforeseen environmental changes, for example change of land use or ground settlement. Easy to design and specify Excellent resistance to second comer damage No long term reduction in pipe stiffness Ductile iron takes the risk out of pipeline design ● ● ● 600 500 Pressure (bars) 400 300 200 100 0 100 Measured bursting pressure Fittings ● ● Working pressure 150 200 250 DN 300 350 400 3 High strength and stiffness Ductile iron is suitable for installation in open fields or high traffic load areas and can be laid at a variety of depths. The high material strength minimises the need for imported bedding and surround, hence minimising the impact on the environment. ● ● Can be laid in narrow and/or shallow trenches Can be laid at a wide range of depths with no detrimental effect on the performance of the pipe Minimises risk due to unforeseen site hazards, such as second-comer damage ● 10.6 DN200 14.6 DN150 24.7 DN100 Maximum Depth of Cover 8.1 8.2 8.4 8.5 8.6 8.7 8.8 8.9 DN300 DN400 DN500 DN600 DN700-800 DN900-1000 DN1200-1400 DN1600-2000 Pipe: Class 40 for DN80-400, K9 for DN450-2000 Embedment: coarse grained soil with less than 12% fines Modulus of soil reaction: 7MN/m2 m 4 Reducing Failure Rates: Ductile Iron assured long term reliability Through a continual programme of developments and innovations the failure rates of ductile iron systems consistently reduce compared to alternative materials. ● ● Reliable long term solution Can adapt to future changes in external load No. of failures by material type (per km per year) 0..35 0.3 No. of Failures/km/year 0.25 0.2 0.15 0.1 0.05 0 Grey Iron Ductile Iron Steel PE KEY 1997 2000 Source: DGVW Study Installation & Testing: Install Test and Forget Saint-Gobain Pipelines offers pipe systems which have well proven and highly engineered jointing solutions. These jointing solutions are able to withstand the rigours of installation, testing and provide long term reliability once in service. ● The Rapid push-fit joint is simple and robust and provides high flexibility in both application and installation Simple jointing techniques, for easy installation Testing ductile iron pipe systems is simple, once passed there is no need to repeat test at a later time. Install, Test and Forget, requires less supervision on-site. Jointing solutions which allows installation whatever the weather conditions No specialist equipment required Capable of angular deflection and axial withdrawal, providing opportunity to reduce the number of fittings required. Caters for unforeseen ground movements ● ● ● ● ● ● 5 Hydraulic Flow: Ductile Iron gives constant performance The nominal bore of ductile iron pipe remains constant regardless of pressure requirements. Ductile iron pipe internal bore is clear: for example DN200 = 200mm internal bore, regardless of pressure required. ● ● Hydraulic flow characteristics are not altered by pressure increases or decreases An increase in working pressure does not mean an increase in diameter requirement Pressure Capability: Ductile Iron offers the solution whatever the pressure Saint-Gobain Pipelines water & sewer pipe systems are designed to give long term performance whatever the pressure requirements. ● ● ● Ductile Iron systems cover a wide spectrum of pressure requirements Ability to cope with increases in main pressure requirement Simple to specify Soil Conditions: Ductile Iron offers advance technical solutions Saint-Gobain pipe systems are designed to cope with the most aggressive of soil conditions whilst offering cost effective solutions. ● Revolutionary zinc/aluminium alloy coating system, available on PAM Natural and PAM Integral Plus: can be used in over 90% of UK soils. For very aggressive ground conditions Saint-Gobain Pipelines offers solutions which are optimised for Brownfield or contaminated sites. Complete range of Epoxy coated fittings, suitable for use in all conditions ● ● ● ● ● ● ● ● Easy to specify, design, lay and test Simple to joint, means high speed of installation Difficult to get wrong, due to high safety factors Corrosion not an issue Versatile: solutions to meet any requirements INSTALL, TEST & FORGET 6 Full Project Life Support Section 1 7 Section 1: Full Project Life Support 8 Technical Services To ensure cost effective solutions Saint-Gobain Pipelines offers full project life support from early design advice, soil surveys and drawing take-offs to on-site support and installation certification for contractors and engineers. Software Support Tools: PipeSpec PAMCAD Savings Savings Savings Savings Savings Savings Technical Support: Drawing Take-Off Optimisation of Design Soil Surveys Telephone Help-line Savings Onsite-Support: Induct Plus Logistics Design Phase Installation Phase PipeSpec Design Software PipeSpec is a design software tool developed by Saint-Gobain Pipelines as a support tool to assist engineers in the design and specification of pipeline schemes. The software features five analytical tools that can be utilised throughout the planning and design stages of the project: ● ● Hydraulics - Full Pipe Hydraulics - Part-full Pipe ● Embedment ● Anchorage ● Installed Cost To download a copy of PipeSpec free of charge, visit www.saint-gobain-pipelines.co.uk. Alternatively a copy of the PipeSpec software can be requested from the Brochure Hotline, Tel: 0800 028 2134. PAMCAD Design Software To assist engineers and specifiers in the creation and modification of a pipework design, a complete database of water pipeline products is available. The software enables accurate drawings to be produced quickly and easily by calling up pipeline components and arranging them on screen. PAMCAD is compatible with the latest version of AutoCAD. PAMCAD features a floating menu for easy, efficient pipework design. Benefits: ● Enables pipe runs to be drawn quickly and easily ● Make-up pipe facility ● Use of standard products to minimise cost and lead time ● Automatically allows joint gaps ● Bill of materials function gives a clear list of products used Download PAMCAD free of charge at www.saint-gobain-pipelines.co.uk/watersewer /wscad.cfm. Alternatively a CD-ROM is available from the Brochure Hotline, Tel: 0800 028 2134. Drawing Take-off Service A team of experienced engineers is able to carry out drawing take-offs, providing a detailed list of products required. The service includes optimisation of design to ensure that the most cost-effective solution is achieved. Saint-Gobain Pipelines has the facility to accept drawings in electronic format. Please consider the following instructions for use of this facility: ● ● ● All drawings to be compatible with AutoCAD2002/2004 All drawings sent to relate only to pipework for off-take All drawings to be ‘clean’, i.e. drawings to fill the whole screen in a reasonable and printable size To avoid delays in dealing with requests, please ensure that the relevant sections of the specification are sent at the same time as the drawings, either by mail or e-mail. Technical Support Helpline A technical support helpline is available to all existing and potential customers, staffed by an experienced team of engineers offering a broad range of expertise and advice on: ● ● ● ● Product and material compatibility Installation and testing Embedment and hydraulic flow calculations Regulatory requirements Please call our Technical Sales Department, Tel: 0115 930 0650/0700 or email technical.pipes@saint-gobain.com Induct Plus This scheme, offered by Saint-Gobain Pipelines, aims to give confidence to water utilities and contractors that pipes and fittings will be installed effectively and in optimum condition. The scheme offers contractors hands-on training in handling, storing, installing and commissioning Saint-Gobain Pipelines ductile iron pipes and fittings. A process of on-site evaluation and assessment of actual installation is used to support the certification of contractors successfully completing the scheme. For more information on the installation of ductile iron pipes, fittings and valves, please refer to the Installation Guide at www.saint-gobain-pipelines.co.uk. This set of instructions is based on best practices which are acknowledged within the industry. This guide provides clear and concise guidance for the installation of ductile iron pipelines from delivery through to on-site commissioning and is designed to ensure that the performance of ductile iron pipes and fittings is not adversely affected during installation. For further information please contact Technical Sales Department, Tel: 0115 930 0650/0700 or email technical.pipes@saint-gobain.com 9 Section 1: Full Project Life Support 10 Soil Surveys Saint-Gobain Pipelines can carry out a detailed soil assessment along the route of a proposed pipeline. The results of the assessment provide a detailed analysis of ground conditions, allowing the most appropriate external protection system to be specified. Our soil assessment procedure has been awarded independent approval by WRc. Please contact Technical Sales Department for more information, Tel: 0115 930 0650/0700. Quality Assurance Saint-Gobain Pipelines regards quality as essential to the success of its business. From detailed metallurgical analysis of the molten metal to tight control of coating and lining applications, procedures have been developed to ensure consistent high quality of each individual pipe and fitting. Additionally, every pipe and fitting is pressure tested in accordance with BS EN 545/BS EN 598. The “quality-is-key” principle applies to every stage of the manufacturing process and includes: ● ● ● ● ● Validation of suppliers and/or their materials Continuous assessment of quality systems On-going monitoring of product quality Technical support prior to and after sales On-time delivery of products and supporting information FM 12908 PT/231/0404 Compliance with Standards Saint-Gobain Pipelines products comply with and are tested according to relevant British, European and International Standards. All pipes and fittings are manufactured under the quality management system BS EN ISO 9001, 2000. All Saint-Gobain Pipelines’ ductile iron pipes and fittings for water application conform to the latest version of BS EN 545 and for sewer applications they conform to the latest version of BS EN 598. Development of pipes and fittings can take place across the Saint-Gobain Pipelines Pipe Division. As such, third party accreditation is always achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas (BV) in France and MPA-NRW in Germany. All of these certification bodies are also independently accredited, for example BSI is accredited by UKAS. In addition, all materials in contact with potable water used by Saint-Gobain Pipelines have been approved by the Secretary of State for the Environment, Food and Rural Affairs in accordance with Regulation 31 of the Water Supply (Water Quality) Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministers in accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland) Regulations. Product Range Section 2 11 Section 2: Product Range 12 Key Dimensions - Push-fit Pipe De L Bend Duckfoot Bend L L L L H All Socket Tee Flange on Double Socket Tee H H L L Concentric Taper Flanged & Socket L L Flanged Spigot L Key Dimensions - Flanged Pipe/Riser Piece Bend Duckfoot Bend L L L L L H 45° Angle Branch DN80-300 45° Angle Branch DN350-1200 Radial Tee H 45 ° H 45 ° H H L H L L H All Flanged Level Invert Tee All Flanged Tee Concentric Taper H L H L L Flat Taper “Y” Pipe Bellmouth 90° L H L L L Loose Puddle Flange L Blank Flange Cross H H H DN80-300 DN350-2000 L 90° Long Radius Bend L L 13 Section 2: Product Range 14 Product Range Pipe: Saint-Gobain Pipelines supply pipes for potable water and sewerage applications in diameter range DN60-2000. All Saint-Gobain Pipelines pipes are manufactured in accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for sewerage. Table 1: Standard offer, water Pipe Length (mm) 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6950 6950 6955 8185 8170 8160 8150 8130 DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 Pipe Class Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 De 98 118 170 222 273 325 377 428 479 531 634 737 841 945 1048 1255 1462 1668 1875 2082 Weight (kg) 77 94 143 200 263 333 408 476 562 659 895 1295 1856 2223 2621 4153 5543 6942 8430 10093 Note: Length and weight may vary from the detail provided in these tables. A limited range of DN60, DN125, DN1100 and DN1500 are available on request. BS EN 545 is currently being revised to include C30 pipe in the diameter range DN350-600. This will be published in 2007. C30 pipes will be supplied from Saint-Gobain Pipelines in 2007. Table 2: Standard offer, sewer DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 De 98 118 170 222 273 325 377 428 479 531 634 737 841 945 1048 1255 1462 1668 1875 2082 Pipe Length (mm) 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6955 6950 6950 6955 8185 8170 8160 8150 8130 Weight (kg) 80 96 141 187 244 305 398 469 554 638 827 1388 1699 2032 2399 4115 5546 6946 8435 10099 Note: Length and weight may vary from the detail provided in these tables. A limited range of DN125, DN1100 and DN1500 are available upon request. 15 Section 2: Product Range 16 Fabricated Pipe Saint-Gobain Pipelines offers a range of fabricated pipe tailored to customer requirements. Flange spigot, flange socket and double flanged pipes are available in a variety of lengths in diameter range DN80-1600 for both water and sewer application. Fabricated pipes are manufactured in accordance with BS EN 545 for potable water and BS EN 598 for sewerage. The standard flange rating is PN16. PN10, PN25 and PN40 are also available, contact Technical Sales Department, Tel: 0115 930 0650/0700. Puddle Flanges Flanged, double spigot and spigot socket pipes can be supplied with puddle flanges where required. Note: Where multiple puddle flanges are required it is recommended that a drawing is sent with the enquiry. Table 3: Standard fabricated pipe offer DN Clean Water (EN 545) Lining System XL, cement lined with an epoxy sealcoat System CL, cement lined Coating Zinc and bitumen external Zinc and bitumen external Sewerage (EN 598) Lining High alumina cement Coating Zinc and red epoxy external DN80-800 DN900+ High alumina cement Zinc and red epoxy external Please refer to PAMRF04 datasheet for fabricated pipe minimum lengths. Fittings: Saint-Gobain Pipelines supplies a comprehensive range of ductile iron fittings in diameter range DN60-2000. The standard range is detailed in pages 18-57. Please note that a selection of flanged fittings are supplied with adjustable flanges. Further information on adjustable flanges is available on page 74 of this guide. Flanged fittings are supplied as standard with PN16 flanges. For availability of PN10, PN25 or PN40 items please contact the Technical Sales Department, Tel: 0115 930 0650/0700. Gasket Identification It is important that the appropriate gasket is used, EPDM for potable water application and Nitrile for sewerage applications. Rapid joint gaskets are easily identifiable being marked EPDM for use with potable water or marked NBR, indicating Nitrile, for sewer applications. In addition, to help with identification and eliminating potential confusion on site, Rapid joint gaskets are colour-coded. ● Nitrile gaskets for sewer applications retain the current double yellow ring throughout the size range DN80-2000. EPDM gaskets for water applications can be identified by a light blue double ring in the size range DN80-600. ● Note: DN700-2000 EPDM and anchor gaskets do not have colour markings. 17 Section 2: Product Range 18 DN80 Description Bends 90° 45° 22.5° 11.25° Duckfoot Hydrant Duckfoot All Socket Tee Flange on Double Socket Tee 45° Angle Branch Flange & Socket Piece** Flange & Spigot Piece DN80 Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 16 60 Allowable Test Pressure (PEA) bar 65 65 65 65 65 25 65 Key Dimensions L mm 92 57 32 40 92 92 183 110 165 92 H mm Weight Per Unit (kg)* 8 7 6 7 11 14 11 DN80** 16 60 16 16 25 65 25 25 183 300 110 350 165 250 13 15 7 8 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN80 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 165 130 100 113 384 165 330 545 330 411 200 200 165 135 110 160 260 110 165 380 165 315 Key Dimensions L mm H mm Weight Per Unit (kg)* 7 8 9 9 10 11 12 10 11 11 9 14 14 16 28 21 21 9 7 16 5 12 4 4 4 100mm long 150mm long 200mm long 250mm long 300mm long 350mm long 400mm long 16 16 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee All Flange Radial Tee Cross 45° Angle Branch Taper Concentric Taper Flat ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange 90° DN80 16 16 16 16 DN50 DN50 16 16 16 16 Standard D/T 1" D/T 2" 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 19 Section 2: Product Range 20 DN100 Description Bends 90° 45° 22.5° 11.25° Duckfoot Hydrant Duckfoot All Socket Tee DN80 DN100 Flange on Double Socket Tee 45° Angle Branch Tapers Concentric Flange & Socket Piece** Flange & Spigot Piece DN80 DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 16 60 60 16 16 60 60 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 25 65 65 25 25 65 65 25 25 Key Dimensions L mm 105 65 35 40 105 105 185 210 185 210 300 105 110 360 125 180 104 105 177 180 250 H mm Weight Per Unit (kg)* 10 9 8 8 15 16 14 15 15 17 19 8 9 10 DN100** Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN100 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 180 140 110 115 400 180 180 360 360 580 360 431 200 200 300 200 180 140 110 185 305 125 125 175 180 400 180 296 Key Dimensions L mm H mm Weight Per Unit (kg)* 9 10 11 12 13 14 12 11 11 16 18 20 17 19 19 30 25 27 9 10 9 10 19 6 15 5 5 5 150mm long 200mm long 250mm long 300mm long 350mm long 400mm long 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot 90° DN80 DN100 All Flange Tee DN80 DN100 All Flange Radial Tee Cross 45° Angle Branch Tapers Concentric DN50 DN80 Tapers Flat DN50 DN80 ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 21 Section 2: Product Range 22 DN150 Description Bends 90° 45° 22.5° 11.25° Duckfoot Hydrant Duckfoot All Socket Tee DN80 DN100 DN150 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 16 60 60 60 16 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 25 65 65 65 25 25 25 Key Dimensions L mm 153 93 42 46 153 153 165 190 305 165 190 305 160 220 137 140 153 210 215 220 H mm Weight Per Unit (kg)* 18 16 12 13 29 30 18 20 27 20 22 30 DN100** DN150** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 16 60 25 65 65 65 25 25 188 400 170 130 118 380 220 350 21 34 11 11 14 17 DN80 DN100 60 60 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN150 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 220 160 109 113 450 220 220 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 440 440 440 670 440 440 530 200 200 400 300 220 155 130 250 390 160 160 205 210 220 450 220 220 379 Key Dimensions L mm H mm Weight Per Unit (kg)* 14 16 17 20 20 21 16 14 12 12 30 31 32 29 30 34 49 30 41 47 16 15 16 15 33 10 23 8 8 8 150mm long 200mm long 250mm long 300mm long 350mm long 400mm long 16 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot 90° DN80 DN150 All Flange Tee DN80 DN100 DN150 All Flange Radial Tee All Flange Level Invert Tee Cross 45° Angle Branch Tapers Concentric DN80 DN100 Tapers Flat DN80 DN100 ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" DN80 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 23 Section 2: Product Range 24 DN200 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Socket Tee DN80 DN100 DN150 DN200 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 60 60 60 60 60 43 43 43 43 16 16 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 48 48 48 48 25 25 25 25 Key Dimensions L mm 200 100 51 52 200 170 195 250 360 170 195 250 360 190 166 170 178 180 240 245 245 260 H mm Weight Per Unit (kg)* 29 24 19 19 45 26 27 33 41 27 29 35 45 DN100** DN150** DN200** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 16 43 25 48 65 65 25 25 191 500 230 125 125 400 250 450 28 58 17 17 20 24 DN100 DN150 60 60 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN200 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 260 180 131 132 500 260 520 520 520 520 760 520 520 520 604 300 300 300 600 600 300 260 170 130 310 430 195 235 240 250 260 500 250 250 260 526 Key Dimensions L mm H mm Weight Per Unit (kg)* 19 21 23 25 27 28 24 20 20 46 44 42 43 48 49 73 43 44 67 71 18 36 22 26 27 22 49 15 28 11 11 11 150mm long 200mm long 250mm long 300mm long 350mm long 16 16 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee 90° DN80 DN100 DN150 DN200 16 16 16 16 16 All Flange Radial Tee All Flange Level Invert Tee Cross 45° Angle Branch Tapers Concentric DN80 DN100 DN150 Tapers Flat DN80 DN100 DN150 ‘Y’ Pipe Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" DN80 DN100 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 25 Section 2: Product Range 26 DN250 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Socket Tee DN80 DN100 DN150 DN200 DN250 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 54 54 54 54 54 32 32 32 32 32 16 16 16 16 16 Allowable Test Pressure (PEA) bar 65 65 65 65 65 37 37 37 37 37 25 25 25 25 25 Key Dimensions L mm 253 136 69 54 262 234 234 251 344 404 234 234 251 344 404 350 183 183 164 168 202 250 270 280 290 300 H mm Weight Per Unit (kg)* 48 41 32 31 74 42 42 45 53 64 44 44 50 60 70 DN100** DN150** DN200** DN250** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 16 32 25 37 58 58 25 25 217 550 225 125 125 420 275 500 38 83 26 26 31 32 DN150 DN200 54 54 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN250 Description Riser Pieces Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 All Flange Radial Tee All Flange Level Invert Tee DN80 DN100 DN150 Cross 45° Angle Branch Tapers Concentric DN100 DN150 DN200 Tapers Flat DN100 DN150 DN200 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 350 350 190 165 550 350 700 700 700 700 700 900 700 700 700 700 697 300 300 300 600 600 300 190 130 370 225 265 275 300 325 350 550 275 275 275 350 567 Key Dimensions L mm H mm Weight Per Unit (kg)* 23 49 48 41 39 65 76 67 67 72 73 80 108 66 69 73 102 105 40 52 47 34 38 30 21 37 17 17 17 250mm long 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Standard D/T 1" D/T 2" 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 27 Section 2: Product Range 28 DN300 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Socket Tee DN80 DN100 DN150 DN200 DN250 DN300 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 49 49 49 49 49 40 40 40 40 40 40 16 16 16 16 16 16 16 16 25 Allowable Test Pressure (PEA) bar 64 64 64 64 644 45 45 45 45 45 45 25 25 25 25 25 25 25 25 30 64 64 64 25 25 Key Dimensions L mm 304 167 69 50 314 189 237 347 347 467 467 237 237 347 347 467 467 220 220 570 322 222 123 130 440 400 196 213 195 198 207 233 298 300 310 320 305 340 305 305 500 H mm Weight Per Unit (kg)* 72 60 45 40 110 48 56 66 69 84 90 58 58 71 76 89 97 50 53 110 37 36 36 41 43 DN100** DN150** DN200** DN250** DN300** Flange on Socket Level Invert Tee 45° Angle Branch Tapers Concentric DN80 DN100 DN150 DN200 DN250 49 49 49 16 16 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN300 Description Riser Pieces Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 400 405 210 175 600 400 800 800 800 800 800 800 1000 800 800 800 797 700 300 300 300 300 600 600 300 210 130 435 555 255 290 305 325 350 380 400 600 305 305 305 642 Key Dimensions L mm H mm Weight Per Unit (kg)* 42 45 58 69 76 56 52 90 108 90 93 97 93 108 110 146 92 96 99 147 43 41 42 40 42 46 51 40 29 46 24 24 24 250mm long 300mm long 500mm long 16 16 16 16 16 16 16 16 16 Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee 90° DN80 DN100 DN150 DN200 DN250 DN300 16 16 16 16 16 16 16 All Flange Radial Tee All Flange Level Invert Tee DN80 DN100 DN150 45° Angle Branch Tapers Concentric DN80 DN100 DN150 DN200 DN250 Tapers Flat DN150 DN200 DN250 Bellmouth Loose Puddle Flange Blank Flange Standard D/T 1" D/T 2" 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 29 Section 2: Product Range 30 DN350 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN100 DN200 DN250 DN350 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 45 45 45 45 25 25 25 25 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 59 59 59 59 30 30 30 30 25 25 25 25 25 25 25 Key Dimensions L mm 390 168 78 53 255 365 365 495 194 194 314 315 369 485 485 240 245 255 380 310 330 340 350 360 370 380 H mm Weight Per Unit (kg)* 98 69 53 49 71 80 90 132 72 73 87 91 104 111 132 DN100** DN150** DN200** DN250** DN300** DN350** Flange on Socket Level Invert Tee Tapers Concentric DN150 DN200 DN250 DN300 Flange & Socket Piece** Flange & Spigot Piece 16 45 45 45 16 16 25 59 59 59 25 25 339 335 260 187 135 460 340 86 55 52 53 59 58 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN350 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 DN300 DN350 All Flange Radial Tee All Flange Level Invert Tee DN80 DN100 DN150 Tapers Concentric DN200 DN250 DN300 Tapers Flat DN200 DN250 DN300 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 450 298 210 191 650 450 850 850 850 850 850 850 850 1100 850 850 850 600 300 300 600 600 300 225 150 16 25 495 660 290 325 325 325 325 325 425 425 650 340 340 340 H mm Weight Per Unit (kg)* 96 82 82 84 121 165 120 122 123 129 135 144 153 204 125 125 128 61 53 55 67 74 56 39 50 35 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 31 Section 2: Product Range 32 DN400 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN80 DN100 DN200 DN300 DN400 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 42 42 42 42 25 25 25 25 25 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 56 56 56 56 30 30 30 30 30 25 25 25 25 25 25 Key Dimensions L mm 436 189 92 58 210 210 325 440 560 195 195 315 315 429 545 257 257 260 270 280 340 360 370 380 400 420 H mm Weight Per Unit (kg)* 138 83 66 58 89 95 115 130 137 80 84 100 104 132 167 DN100** DN150** DN200** DN300** DN400** Flange on Socket Level Invert Tee Tapers Concentric DN100 DN250 DN300 DN350 Flange & Socket Piece** Flange & Spigot Piece 16 42 42 42 16 16 25 56 56 56 25 25 226 335 480 176 140 480 365 76 65 58 62 69 74 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN400 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 DN300 DN350 DN400 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric DN100 DN150 DN200 DN250 DN300 DN350 Tapers Flat DN200 DN250 DN300 DN350 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 500 324 239 205 700 500 900 900 900 900 900 900 900 900 1200 900 900 300 300 300 300 600 600 600 300 260 150 16 25 620 660 320 350 350 350 350 350 450 450 450 700 365 365 H mm Weight Per Unit (kg)* 172 133 113 108 157 218 152 154 157 159 161 177 185 194 304 156 162 71 84 114 85 71 77 84 67 63 62 46 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 33 Section 2: Product Range 34 DN450 Description Bends 90° 45° 22.5° 11.25° All Socket Tee Flange on Double Socket Tee DN450 DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 40 40 40 40 25 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 53 53 53 53 30 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 480 216 100 67 635 315 315 315 315 600 600 600 600 229 229 40 40 40 16 16 53 53 53 25 25 335 234 166 145 500 318 375 395 400 410 420 430 450 460 380 380 H mm Weight Per Unit (kg)* 143 118 88 70 171 88 119 122 126 175 182 203 213 90 115 82 76 74 88 92 DN100** DN150** DN200** DN250** DN300** DN400** DN450** Flange on Socket Level Invert Tee Tapers Concentric DN100 DN150 DN300 DN350 DN400 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN450 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN250 DN300 DN350 DN400 DN450 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric DN100 DN150 DN250 DN300 DN350 DN400 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 550 349 349 349 750 550 950 950 950 950 950 950 950 950 950 1300 950 950 600 600 600 300 260 150 16 25 620 725 355 375 375 375 375 375 475 475 475 475 750 380 380 H mm Weight Per Unit (kg)* 160 132 135 135 197 246 187 188 190 193 197 213 221 229 237 350 189 197 88 95 104 90 63 73 64 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 35 Section 2: Product Range 36 DN500 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN80 DN100 DN200 DN300 DN500 Flange on Double Socket Tee DN80** Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 38 38 38 38 25 25 25 25 25 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 51 51 51 51 30 30 30 30 30 25 25 25 25 25 25 25 25 Key Dimensions L mm 525 220 110 71 230 230 330 450 680 210 210 325 325 443 443 555 675 325 325 325 320 340 400 420 430 440 450 460 480 500 H mm Weight Per Unit (kg)* 183 145 108 96 105 107 129 145 260 118 119 143 147 173 182 236 271 DN100** DN150** DN200** DN250** DN300** DN400** DN500** Flange on Socket Level Invert Tee Tapers Concentric DN150 DN350 DN400 DN450 16 38 38 38 16 16 25 51 51 51 25 25 348 378 290 160 170 520 400 165 91 87 81 98 117 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN500 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN100 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 600 375 375 375 800 600 1000 1000 1000 1000 1000 1000 1000 1000 1000 1400 385 400 400 400 400 500 500 500 500 500 800 H mm Weight Per Unit (kg)* 287 174 210 179 252 373 241 241 246 246 258 345 284 290 304 564 DN150 DN250 DN300 DN350 DN400 DN450 16 16 16 16 16 16 16 25 25 25 25 25 25 25 1000 700 600 600 600 600 280 150 400 248 114 113 133 130 102 Bellmouth Loose Puddle Flange Blank Flange 685 790 83 85 84 16 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 37 Section 2: Product Range 38 DN600 Description Bends 90° 45° 22.5° 11.25° All Socket Tee DN100 DN200 DN300 DN400 DN600 Flange on Double Socket Tee DN80** DN100** DN150** DN200 DN300** DN400** DN600** Flange on Socket Level Invert Tee Tapers Concentric Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 36 36 36 36 25 25 25 25 25 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 48 48 48 48 30 30 30 30 30 25 25 25 25 25 25 25 Key Dimensions L mm 624 283 140 85 220 340 455 570 800 340 340 340 340 452 570 800 345 355 370 380 400 455 475 475 500 520 540 580 H mm Weight Per Unit (kg)* 273 215 150 134 190 200 235 247 322 168 188 198 198 235 281 404 DN150 DN400 DN450 DN500 16 36 36 36 16 16 25 48 48 48 25 25 354 460 360 258 190 560 450 171 131 125 120 149 169 Flange & Socket Piece** Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN600 Description Bends 90° 45° 22.5° 11.25° Long Radius Bend Duckfoot All Flange Tee DN80 DN100 DN150 DN200 DN300 DN400 DN450 DN500 DN600 All Flange Radial Tee All Flange Level Invert Tee Tapers Concentric DN150 DN200 DN300 DN350 DN400 DN450 DN500 Bellmouth Loose Puddle Flange Blank Flange 90° Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 700 426 426 426 900 700 1100 1100 1100 1100 1100 1100 1100 1100 1100 1600 1100 16 16 16 16 16 16 16 25 25 25 25 25 25 25 1100 800 700 600 600 600 300 165 16 25 810 900 455 450 450 450 450 550 550 550 550 550 900 450 450 H mm Weight Per Unit (kg) 431 264 267 268 379 569 349 350 352 358 369 401 404 534 435 942 386 396 195 200 213 230 222 122 120 133 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 39 Section 2: Product Range 40 DN700 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 34 34 34 34 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 46 46 46 46 25 25 25 25 25 25 Key Dimensions L mm 670 330 175 95 365 365 365 585 915 915 520 525 535 555 585 600 H mm Weight Per Pallet (kg)* 455 336 271 235 262 265 271 351 499 499 DN150** DN200** DN250** DN400** DN600** DN700 Flange on Socket Level Invert Tee Tapers Concentric DN200 DN500 DN600 16 34 34 16 16 25 46 46 25 25 585 480 268 190 600 500 300 210 176 166 187 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN700 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN450 DN600 DN700 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 800 478 300 230 800 650 650 650 780 870 920 1200 1200 520 520 500 535 530 55 560 585 600 H mm Weight Per Unit (kg)* 561 340 258 223 750 355 302 309 380 388 450 536 548 DN200 DN400 DN450 DN500 DN600 16 16 16 16 16 25 25 25 25 25 650 600 700 600 600 165 500 268 220 250 266 310 Loose Puddle Flange Blank Flange 16 25 1000 144 163 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 41 Section 2: Product Range 42 DN800 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee DN150** DN200** DN250** DN400** DN600** DN800 Flange on Socket Level Invert Tee Tapers Concentric Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 32 32 32 32 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 43 43 43 43 25 25 25 25 25 25 Key Dimensions L mm 735 370 195 110 355 355 355 575 1045 1015 580 585 585 615 645 675 H mm Weight Per Unit (kg)* 605 434 343 295 332 335 350 435 700 724 DN200 DN600 DN700 16 32 32 16 16 25 43 43 25 25 575 468 280 200 600 540 364 270 243 253 250 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN800 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN450 DN600 DN800 All Flange Level Invert Tee DN150 DN200 DN300 Tapers Concentric DN500 DN600 DN700 Loose Puddle Flange Blank Flange Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 900 529 335 255 900 690 690 690 820 910 980 1350 1350 670 690 710 800 600 600 185 16 25 1100 590 580 585 585 585 615 615 645 675 540 540 540 H mm Weight Per Unit (kg)* 778 450 336 286 1053 392 401 401 529 495 660 701 741 379 388 398 500 354 370 189 230 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 43 Section 2: Product Range 44 DN900 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 31 31 31 31 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 42 42 42 42 25 25 25 25 25 25 Key Dimensions L mm 880 415 220 120 375 375 595 1145 1170 1145 645 640 675 705 750 750 H mm Weight Per Unit (kg)* 813 583 461 393 419 475 536 823 855 878 DN200** DN250** DN400** DN600** DN800 DN900 Flange on Socket Level Invert Tee Tapers Concentric DN200 DN700 DN800 16 31 25 42 595 480 280 580 500 384 355 327 298 Flange & Socket Piece Flange & Spigot Piece 16 16 25 25 210 600 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN900 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN600 DN700 DN900 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 1000 581 375 280 1000 730 730 730 880 950 1500 1500 1500 645 600 645 640 650 675 705 705 750 H mm Weight Per Unit (kg)* 1025 582 437 363 1751 460 490 482 550 619 885 904 940 DN200 DN700 DN800 16 16 16 25 25 25 730 600 600 185 580 483 440 364 Loose Puddle Flange Blank Flange 16 25 1200 221 300 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 45 Section 2: Product Range 46 DN1000 Description Bends 90° 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 30 30 30 30 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 41 41 41 41 25 25 25 25 25 25 25 Key Dimensions L mm 1005 460 240 130 379 379 379 599 599 1290 1259 705 705 705 720 735 765 830 H mm Weight Per Unit (kg)* 1045 741 764 489 450 510 510 626 724 1056 1257 DN150** DN200** DN250** DN300** DN400** DN600** DN1000 Flange on Socket Level Invert Tee Tapers Concentric DN200 DN800 DN900 16 30 30 16 16 25 41 41 25 25 599 480 280 220 600 630 569 417 378 415 376 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1000 Description Bends 90° 45° 22.5° 11.25° Duckfoot All Flange Tee DN150 DN200 DN250 DN300 DN400 DN600 DN1000 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 1100 632 410 310 1100 770 770 770 990 990 1650 1650 710 705 705 705 720 720 765 825 H mm Weight Per Unit (kg)* 1348 771 581 482 2303 631 633 695 754 767 1120 1260 DN200 DN800 DN900 16 16 16 25 25 25 990 600 600 200 630 790 570 447 342 405 Loose Puddle Flange Blank Flange 16 25 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 47 Section 2: Product Range 48 DN1200 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 28 28 28 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 39 39 39 25 25 25 25 25 25 Key Dimensions L mm 550 285 150 823 823 823 823 1245 1480 880 838 835 885 930 950 H mm Weight Per Unit (kg)* 1171 904 757 928 927 943 978 1573 1958 DN200** DN300** DN400** DN600** DN900 DN1200 Flange on Socket Level Invert Tee Tapers Concentric Flange & Socket Piece Flange & Spigot Piece DN200 DN1000 16 28 16 16 25 39 25 25 375 480 240 600 700 840 708 635 526 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1200 Description Bends 90° 45° 22.5° 11.25° All Flange Tee DN200 DN300 DN400 DN600 DN700 DN800 DN900 DN1000 DN1200 All Flange Level Invert Tee Tapers Concentric Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 1270 750 467 346 1240 1240 1240 1250 1665 1665 1665 1665 1900 880 838 835 885 900 915 930 920 950 H mm Weight Per Unit (kg)* 2625 1550 1213 858 1259 1270 1257 1390 1711 1762 1636 1686 1979 DN200 DN600 DN1000 16 16 16 25 25 25 850 1490 860 225 700 945 745 720 Loose Puddle Flange Blank Flange 16 25 1570 487 662 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 49 Section 2: Product Range 50 DN1400 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 28 28 28 16 16 16 16 28 28 16 16 Allowable Test Pressure (PEA) bar 38 38 38 25 25 25 25 38 38 25 25 Key Dimensions L mm 522 264 143 1010 1010 1700 1950 665 360 310 700 960 980 1000 1100 H mm Weight Per Unit (kg)* 1555 1107 884 1400 1568 2350 2612 910 938 768 726 DN400** DN600** DN1200 DN1400 Tapers Concentric DN1000 DN1200 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1400 Description Bends 45° 22.5° 11.25° All Flange Tee DN400 DN600 DN800 DN900 DN1000 DN1400 Tapers Concentric Loose Puddle Flange Blank Flange DN1200 Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 782 524 403 1530 1530 2470 2470 2470 2470 760 225 16 25 1780 960 980 1010 1010 1040 1100 H mm Weight Per Unit (kg)* 1772 1324 1100 1624 1773 2610 2746 2800 2833 955 634 993 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 51 Section 2: Product Range 52 DN1600 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 27 27 27 16 16 16 16 27 27 16 16 Allowable Test Pressure (PEA) bar 37 37 37 25 25 25 25 37 37 25 25 Key Dimensions L mm 563 284 153 1050 1050 1050 2170 350 400 330 780 1050 1100 1090 1240 H mm Weight Per Unit (kg)* 2089 1429 1173 1975 1994 2034 3853 1009 1155 1046 1019 DN300** DN400** DN600** DN1600 Tapers Concentric DN1400 DN1500 Flange & Socket Piece Flange & Spigot Piece Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1600 Description Bends 45° 22.5° 11.25° All Flange Tee DN300 DN400 DN600 DN800 DN1400 DN1600 Tapers Concentric DN1200 DN1400 Loose Puddle Flange Blank Flange Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 845 564 433 1610 1610 1610 2065 2307 2730 1085 890 225 16 25 1996 1050 1100 1090 1120 1210 1240 H mm Weight Per Unit (kg)* 2446 1836 1530 2317 2339 2379 2595 3528 3921 1390 1338 702 1462 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 53 Section 2: Product Range 54 DN1800 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 27 27 27 16 16 16 16 16 27 16 16 Allowable Test Pressure (PEA) bar 37 37 37 25 25 25 25 25 37 25 25 Key Dimensions L mm 642 337 200 1300 1300 1535 1535 2660 427 387 850 1300 1200 1230 1245 1430 H mm Weight Per Unit (kg)* 3126 2070 1542 2345 2385 2721 2756 5010 1550 1305 1359 DN400** DN600** DN800 DN900 DN1800 Tapers Concentric Flange & Socket Piece Flange & Spigot Piece DN1600 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1800 Description Bends 45° 22.5° 11.25° All Flange Tee DN300 DN400 DN600 DN900 DN1800 Tapers Concentric DN1200 DN1400 DN1600 Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 910 600 463 1650 1650 1650 1885 3050 1445 1250 970 1155 1300 1200 1245 1380 H mm Weight Per Unit (kg)* 3800 2675 2144 2945 2970 2987 3700 5850 Please enquire Please enquire 1740 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 55 Section 2: Product Range 56 DN2000 Description Bends 45° 22.5° 11.25° Flange on Double Socket Tee Push-fit (Rapid) Allowable Operating Pressure (PFA) bar 27 27 27 16 16 16 27 16 16 Allowable Test Pressure (PEA) bar 37 37 37 25 25 25 37 25 25 Key Dimensions L mm 685 355 200 1115 1580 2045 472 395 885 1310 1370 1430 H mm Weight Per Unit (kg)* 3550 2668 2151 3261 4106 4984 1976 1789 1749 DN600** DN1000 DN1400 Tapers Concentric Flange & Socket Piece Flange & Spigot Piece DN1800 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN2000 Description Bends 45° 22.5° 11.25° All Flange Tee DN300 DN500 DN600 DN1000 DN1400 Tapers Concentric DN1200 DN1400 DN1600 DN1800 Flanged (PN16 Flanges) Allowable Operating Pressure (PFA) bar 16 16 16 16 16 16 16 16 16 16 16 16 Allowable Test Pressure (PEA) bar 25 25 25 25 25 25 25 25 25 25 25 25 Key Dimensions L mm 980 650 496 1700 1700 1700 2170 2635 1825 1630 1350 1030 1265 1295 1315 1370 1430 H mm Weight Per Unit (kg)* 3752 2978 2461 Please enquire Please enquire 3571 4416 5294 Please enquire Please enquire Please enquire 2281 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 57 Section 2: Product Range 58 Valves and Accessories Saint-Gobain Pipelines offers a comprehensive range of valves and accessories for the water and sewerage industry. Our valves range includes: ● Gate valves, resilient and metal faced DN50-300 Non return valves DN80-300 Tidal flap valves DN80-600 Air valves Hydrants ● ● ● ● Couplings and Adaptors Our range of adaptors and couplings offer sustainable solutions to pipeline connections. They are available as standard products or as part of specifically engineered packages to suit customer requirements. Our range includes: ● ● ● ● Wide tolerance couplings and flange adaptors (50-300mm) Dedicated couplings and flange adaptors (350-1400mm) Repair clamps (48-750mm) Dismantling joints (350-1200mm) Joints Section 3 59 Section 3: Joints 60 Jointing Systems Saint-Gobain Pipelines pipes and fittings are available with a range of jointing systems to suit a range of applications or installation needs. Cost effective alternatives to the use of thrust blocks are available using either Rapid anchor gaskets, Rapid mechanical or the Universal joint. Table 4: Overview Joint offer Diameter Band Unanchored UTI DN600 DN700-1200 DN1400-2000 Rapid Rapid Rapid Anchored Gaskets Rapid Anchor N/A N/A Mechanical Anchored Rapid Mechanical Rapid Mechanical PAMLOCK Table 5: Pressure capabilities Joint offer Diameter Band Unanchored UTI DN150 DN200-400 DN450-600 DN700-800 DN900-1200 * Class 40 Pipe ** K9 Pipe DN1400-2000 64 - 62* 50 - 40* 40 - 36 34 - 32 31 - 28 28 - 26 Anchored Gaskets** Mechanical Anchored** 40 - 25 23 - 20 22 - 18 N/A N/A N/A 64 - 55 44 - 30 30 - 27 25 - 16 16 25 - 16 Rapid Joint The Rapid joint is the standard joint for both potable water and sewerage application for all sizes from DN80-2000. The introduction of internally and externally harmonised sockets for all Saint-Gobain Pipelines pipes and fittings offers substantial benefits to customers in the UK and world-wide. Harmonisation of sockets means that just one joint can be used for both potable water and sewer products, with easy identification of gaskets to ensure correct installation. The Rapid joint is a proven system and has been used successfully and extensively throughout Europe and the rest of the World for 50 years. How it works: The seal is achieved by the compression of the main body of the elastomeric gasket. As the pressure in the main increases, the ‘fish-tail’ design of the gasket ensures that the seal tightens proportionally to the pressure. Benefits: ● Quick to install and dismantle ● Capable of angular deflection and longitudinal withdrawal with no loss of performance ● Provides opportunity to reduce the number of fittings ● Flexible joint to cope with ground movement ● Easy identification of gaskets for water or sewerage ● One joint whatever the application Rapid Joint Specification Tables 6 & 7 give additional information regarding the joint specification and dimensions. Table 6: Water pipe: (EPDM gasket) Pressure Rating (bar) DN Pipe Class Allowable Allowable Operating Test Pressure Pressure (PFA) (PEA) 64 64 62 50 43 40 40 40 40 38 36 34 32 31 30 28 28 27 26 26 82 82 79 65 56 53 53 53 53 51 48 46 43 42 41 39 38 37 36 36 Allowable Deflection (Degree) 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 2.5 2 Pipe Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 Class 40 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6950 6950 6955 8185 8170 8160 8150 8130 Note: Pipe length and weight may vary from the detail provided in these tables. Allowable negative internal pressure DN60-2000 is -1 bar, allowable external pressure is +3 bar. 61 Section 3: Joints 62 Table 7: Sewer Pipe: (Nitrile gasket) Pressure Rating (bar) DN Allowable Operating Pressure (PFA) 64 64 59 45 38 35 32 30 29 28 26 29 28 27 26 28 28 27 26 26 Allowable Test Pressure (PEA) 82 82 76 59 51 47 43 41 40 38 36 40 38 37 36 39 38 37 36 36 Allowable Deflection (Degree) 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 2.5 2 Pipe Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6955 6950 6950 6955 8185 8170 8160 8150 8130 Note: Pipe length may vary from the detail provided in these tables. Allowable negative internal pressure DN80-2000 is -1 bar, allowable external pressure is +3 bar. Anchored Solutions Why do pipelines need anchoring? Pressure pipelines are subject to forces at changes of direction, blank ends, valves, tapers etc. At these points restraint is required to avoid joint separation. Saint-Gobain Pipelines offers a wide range of cost effective self anchoring solutions for such situations. These solutions eliminate the need for thrust blocks so pipelines can be installed in areas where space is limited or in unstable ground conditions where thrust blocks are not an option. Rapid Anchor The Rapid Anchor joint uses the same socket as the push fit version. The gasket features stainless steel teeth moulded into the rubber. How it works: When the joint is under pressure the teeth grip the pipe spigot and prevent separation of the joint. Rapid Anchor gaskets can only be used once, although the joint can be remade using a new gasket. Benefits: ● Low cost, high performance pipeline anchorage ● Quick and easy to install ● Eliminates the need for thrust blocks at changes in direction ● DN80-600 ● Proven solution over many years ● Ideal for unstable ground or where space is limited To determine the number of anchored joints required please contact Technical Sales Department, Tel: 0115 930 0650/0700 or use PipeSpec. For guidance on how to install Rapid Anchor gaskets, please request our Installation Guide. This is available to download from our website, www.saint-gobain-pipelines.co.uk or call our Brochure Hotline, Tel: 0800 028 2134. Rapid Anchor Joint utilises EPDM gaskets*. EPDM may not be suitable for all sewerage applications, please consult Technical Sales Department for information, Tel: 0115 930 0650/0700. Note: Rapid Anchor Joint Gaskets are not colour coded. 63 Section 3: Joints 64 Rapid Anchor Joint Specification Tables 8, 9 & 10 give additional information regarding the joint specification. Table 8: Rapid (EPDM Gasket) Water Pipe, C40 Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 23 23 18 16 16 16 20 20 Allowable Test Pressure (PEA) 32 32 26 24 24 24 29 29 Allowable Deflection (Degree) 5 5 5 4 4 3 3 2 80 100 150 200 250 300 350 400 C40 C40 C40 C40 C40 C40 C40 C40 Table 9: Rapid Anchor (EPDM Gasket) Water Pipe, K9 Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 32 32 25 20 20 20 25 23 22 19 18 Allowable Test Pressure (PEA) 43 43 35 29 29 29 35 32 31 28 26 Allowable Deflection (Degree) 5 5 5 4 4 3 3 2 2 2 2 80 100 150 200 250 300 350 400 450 500 600 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 Following the introduction of the new BS EN 545, Saint-Gobain Pipelines are introducing C30 pipe in 2007. The Rapid Anchor Joint will be available for C30 pipes. Table 10: Rapid Anchor (EPDM Gasket) Sewerage Pipe Pressure Ratings (bar) DN Allowable Operating Allowable Pressure (PFA) Test Pressure (PEA) 23 23 16 13 12 12 14 14 12 10 8 32 32 24 21 19 19 22 22 19 17 15 Allowable Deflection (Degree) 5 5 5 4 4 3 3 2 2 2 2 80 100 150 200 250 300 350 400 450 500 600 Note: Rapid anchor gaskets are manufactured from EPDM rubber. Rapid Mechanical The Rapid Mechanical joint utilises the same socket and gasket as the push-fit version. How it works: Anchorage is provided by the addition of the Rapid mechanical anchor kit which comprises: 1. Factory-applied weld bead on the pipe spigot. Where pipes have been cut, the bead can also be welded on site, please refer to the Installation Guide. 2. A locking ring (single piece DN80-700, segmented DN800-1200) which abuts the welded bead. 3. A bolted gland which tightens against the pipe socket using hook bolts and retains the locking ring. Benefits: ● Provision for anchorage whilst maintaining flexibility ● Eliminates need for thrusts blocks ● Ideal for unstable ground or where space is limited ● Suitable for higher pressure mains ● Weld bead can be applied on site* ● Requires a minimal number of fittings compared to other ductile iron anchor solutions * Please refer to the Installation Guide for required equipment. 65 Section 3: Joints 66 Rapid Mechanical Joint Specification Tables 11 & 12 provide additional information regarding the joint specification and dimensions. Table 11: Rapid Mechanical, Water Pipe, K9 Pressure Rating (bar) DN Pipe Class External Diameter (OD) Max. Pipe Socket OD 168 189 243 296 353 410 465 517 575 630 739 863 974 1082 1191 1412 Max. Anchor Gland OD 234 255 311 364 457 516 570 618 671 734 840 958 1100 1218 1306 1547 Pipe Length (mm) Bolts Allowable Allowable Nom. Allowable Operating Test Pipe Deflection Pressure Pressure Barrel (Degree) (PFA) (PEA) OD 64 64 55 44 39 37 32 30 30 30 27 25 16 16 16 16 82 82 71 58 52 49 43 41 41 41 37 35 24 24 24 24 5 5 5 4 4 4 3 3 3 3 3 2 2 1.5 1.5 1.5 98 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 No. Dia Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6950 6950 6955 8185 4 4 6 8 6 8 8 10 14 16 20 24 30 30 30 40 M22 M22 M22 M22 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 70 70 70 70 102 102 102 102 102 102 102 123 123 123 123 123 Table 12: Rapid Mechanical, Sewerage Pipe Pressure Ratings (bar) DN External Diameter (OD) Pipe Length (mm) Bolts Allowable Allowable Nominal Maximum Allowable Maximum Operating Test Pipe Anchor Deflection Socket Pressure Pressure Barrel Gland (Degree) OD (PFA) (PEA) OD OD No. Dia Length (mm) 80 100 150 See Table 11 for values 200 250 300 350 400 450 500 600 700 800 900 1000 1200 19 18 18 18 16 20 13 13 13 16 28 26 26 26 24 29 21 21 21 24 3 3 3 3 3 2 2 1.5 1.5 1.5 378 429 480 532 635 738 842 945 1048 1255 465 517 575 630 739 863 974 1082 1191 1412 570 618 671 734 840 958 1100 1218 1306 1547 6000 6000 6000 6000 6000 6955 6950 6950 6955 8185 8 10 14 16 20 24 30 30 30 40 M27 M27 M27 M27 M27 M27 M27 M27 M27 M27 102 102 102 102 102 123 123 123 123 123 Note: DN80-300 are supplied in K9 thickness only. 67 Section 3: Joints 68 Advanced Solutions Universal Joint For very demanding applications such as trenchless installation or for restraint requirements under high pressures Saint-Gobain Pipelines recommends the Universal Joint. The Universal joint offers boltless restraint solutions featuring a double chambered socket design. The Universal joint uses the same sealing socket and gasket as the Rapid joint, with a second chamber providing for anchorage using either an anchored gasket or a weld bead and locking ring. Note: A selected range of Universal Rapid Fittings will be available from 2007. Please contact the Technical Sales Department for further details, Tel: 0115 930 0650/0700. Universal Rapid Anchor The Universal Rapid Anchor joint is available in DN80-600. Universal Rapid Anchor operates up to a pressure of 25 bar (depending on diameter). There is no need for a weld bead on the pipe spigot. How it works: Anchorage is provided by the use of a separate Universal anchoring gasket with moulded-in stainless steel teeth to grip the pipe spigot to avoid joint separation. Benefits: ● Boltless anchoring solution ● Simple push-fit joint with separate anchoring gasket ● Up to 25 bar working pressure Universal Rapid Anchor Joint Specification: Table 13 provides additional information regarding the joint performance. Table 13: Universal Rapid Anchor, Water and Sewer Pipe, K9 Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 25 25 25 25 25 25 25 20 16 16 16 Allowable Test Pressure (PEA) 35 35 35 35 35 35 35 29 24 24 24 Allowable Deflection (Degree) 3 3 3 3 3 3 3 3 3 2 2 Pipe Length (mm) 5960 5960 5990 5960 5960 5960 5970 5970 5970 5970 5970 80 100 150 200 250 300 350 400 450 500 600 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 Universal Rapid Locked The Universal Rapid Locked joint is available in diameters from DN80-1200. The joint is capable of operating pressure of up to 64 bar (depending on diameter) and is the joint used on PAM Directional pipes. How it works: Anchorage is provided by a locking ring which abuts a weld bead on the pipe spigot to prevent joint separation. Benefits: ● Boltless anchoring system ● Up to 64 bar working pressure ● Used on PAM Directional pipe ● Up to 3° angular deflection ● Can be used in trenchless applications Universal Rapid Locked Joint Specification: Table 14 provides additional information regarding joint performance. Table 14: Universal Rapid Locked: Water and Sewer Pressure Rating (bar) DN Pipe Class Allowable Allowable Operating Test Pressure Pressure (PEA) (PFA) 64 64 55 44 39 37 32 30 30 30 27 25 25 25 25 25 82 82 71 58 52 49 43 41 41 41 37 35 35 35 35 35 Allowable Deflection (Degree) Pipe Length (mm) 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 K9 3 3 3 3 3 3 3 3 3 2 2 2 1.5 1.5 1 1 5960 5960 5990 5960 5960 5960 5970 5970 5970 5970 5970 6950 6890 6870 6880 8150 69 Section 3: Joints 70 PAMLOCK Joints The PAMLOCK joint is used on pipes and fittings, DN1400-2000 where self restrained joints are required. How it works: Anchorage is provided by the addition of a welded bead onto the pipe spigot, and a segmented locking ring which abuts the welded bead and a conformator which restricts the diameter of the socket mouth and is held in place by two locking clamps. The conformator is filled with steel shot to complete the joint. Benefits: ● Boltless anchoring system ● Up to 25 Bar working pressure PAMLOCK Joint Specification Table 15 provides additional information regarding joint performance. Table 15: PAMLOCK, Water and Sewer Application Pressure Rating (bar) DN Pipe Class Allowable Operating Pressure (PFA) 25 25 25 16 Enquire Allowable Test Pressure (PEA) 35 35 35 24 Enquire Allowable Deflection (Degree) 1 1 1 0.5 Enquire Pipe Length (mm) 1400 1500 1600 1800 2000 K9 K9 K9 K9 K9 8120 8110 8100 8080 8030 Flange Joint Table 16: Pressure capabilities Pressure Capability Diameter Band Special Request UTI DN300 DN350-600 DN700-1200 DN1400-2000 PN10 PN10 PN10 PN10 Standard PN16 PN16 PN16 PN16 Special Request PN25/40 PN25/40 PN25/40 PN25/40 D D PCD PCD Flanged joints are rigid and are typically used in above ground applications. Due to the risk of excessive bending moments being imposed it is recommended that flanged pipework is NOT buried. In certain situations it may be necessary to bury flange pipework, please contact Technical Sales Department for advice, Tel: 0115 930 0650/0700. Benefits: ● Strength of DI supports external bending moment making it ideally suited for above ground applications ● ● ● g ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ b b a a High beam strength accommodates spans up to 16m No risk of performance loss through UV degradation Wide range of flanges available in PN10-PN40. Fixed Flanged Joint Sets: Joint sets are available to order for use with fixed flanges, these sets contain all components required for fixed flanged joints. ● ● Inside Bolt Circle (IBC) gasket 80° IRHD hardness Mild steel (grade 4.6) bolts, nuts and washers coated to water industry specification (WIS) 4-52-03 EPDM gaskets are supplied for use in potable water applications and Nitrile gaskets for sewerage applications. 71 ➤ ➤ ➤ Tables 17, 18, 19 & 20 provide additional information regarding fixed flange joint dimensions. Table 17: Fixed Flanges PN16 Flanges (standard range) DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 D 200 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1355 1485 1685 1930 2130 2345 g 132 156 211 266 319 370 429 480 548 609 720 794 901 1001 1112 1218 1328 1530 1750 1950 2150 a 19.0 19.0 19.0 20.0 22.0 24.5 26.5 28.0 30.0 31.5 36.0 39.5 43.0 46.5 50.0 53.5 57.0 60.0 65.0 70.0 75.0 b 16.0 16.0 16.0 17.0 19.0 20.5 22.5 24.0 26.0 27.5 31.0 34.5 38.0 41.5 45.0 48.5 52.0 55.0 60.0 65.0 70.0 PCD 160 180 240 295 355 410 470 525 585 650 770 840 950 1050 1170 1270 1390 1590 1820 2020 2230 Bolt Hole Details No. 8 8 8 12 12 12 16 16 20 20 20 24 24 28 28 32 32 36 40 44 48 Dia 19 19 23 23 28 28 28 31 31 34 37 37 41 41 44 44 50 50 57 57 62 Bolt Size Dia Length (mm) M16 65 M16 65 M20 70 M20 70 M24 85 M24 85 M24 85 M27 100 M27 100 M30 110 M33 120 M33 130 M36 140 M36 140 M39 160 M39 160 M45 180 M45 180 M52 200 M52 220 M56 240 Table 18: Fixed Flanges PN10 Flanges DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 D 200 220 285 340 400 455 505 565 615 670 780 895 1015 1115 1230 1340 1455 1675 1915 2115 2325 g 132 156 211 266 319 370 429 480 530 582 682 794 901 1001 1112 1218 1328 1530 1750 1950 2150 a 19.0 19.0 19.0 20.0 22.0 24.5 24.5 24.5 25.5 26.5 30.0 32.5 35.0 37.5 40.0 42.5 45.0 46.0 49.0 52.0 55.0 b 16.0 16.0 16.0 17.0 19.0 20.5 20.5 20.5 21.5 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0 41.0 44.0 47.0 50.0 PCD 160 180 240 295 350 400 460 515 565 620 725 840 950 1050 1160 1270 1380 1590 1820 2020 2230 Bolt Hole Details No. 8 8 8 8 12 12 16 16 20 20 20 24 24 28 28 32 32 36 40 44 48 Dia 19 19 23 23 23 23 23 28 28 28 31 31 34 34 37 37 41 44 50 50 50 Bolt Size Dia Length (mm) M16 65 M16 65 M20 70 M20 70 M20 80 M20 80 M20 80 M24 85 M24 85 M24 90 M27 100 M27 110 M30 110 M30 120 M33 130 M33 130 M36 140 M39 150 M45 160 M45 170 M45 180 72 ➤ ➤ ➤ ➤ Section 3: Joints D D PCD PCD gg ➤ ➤ ➤ b a b a D D PCD PCD gg ➤ ➤ ➤ Table 19: Fixed Flanges PN25 Flanges DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 D 200 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1420 1530 1755 1975 2195 2425 g 132 156 211 274 330 389 448 503 548 609 720 820 928 1028 1140 1240 1350 1560 1780 1985 2210 a 19.0 19.0 20.0 22.0 24.5 27.5 30.0 32.0 34.5 36.5 42.0 46.5 51.0 55.5 60.0 64.5 69.0 74.0 81.0 88.0 95.0 b 16.0 16.0 17.0 19.0 21.5 23.5 26.0 28.0 30.5 32.5 37.0 41.5 46.0 50.5 55.0 59.5 64.0 69.0 76.0 83.0 90.0 PCD 160 190 250 310 370 430 490 550 600 660 770 875 990 1090 1210 1310 1420 1640 1860 2070 2300 Bolt Hole Details No. 8 8 8 12 12 16 16 16 20 20 20 24 24 28 28 32 32 36 40 44 48 Dia 19 23 28 28 31 31 34 37 37 37 41 44 50 50 57 57 57 62 62 70 70 Bolt Size Dia Length (mm) M16 65 M20 70 M24 85 M24 85 M27 100 M27 100 M30 110 M33 120 M33 120 M33 120 M36 140 M39 150 M45 160 M45 180 M52 200 M52 200 M52 200 M56 220 M56 240 M64 260 M64 280 Table 20: Fixed Flanges PN40 Flanges DN 80 100 150 200 250 300 350 400 450 500 600 D 200 235 300 375 450 515 580 660 685 755 890 g 132 156 211 284 345 409 465 535 560 615 735 a 19.0 19.0 26.0 30.0 34.5 39.5 44.0 48.0 49.0 52.0 58.0 b 16.0 16.0 23.0 27.0 31.5 35.5 40.0 44.0 45.0 48.0 53.0 PCD 160 190 250 320 385 450 510 585 610 670 795 Bolt Hole Details No. 8 8 8 12 12 16 16 16 20 20 20 Dia 19 23 28 31 34 34 37 40 40 43 49 Bolt Size Dia Length (mm) M16 65 M20 70 M24 85 M27 100 M30 110 M30 120 M33 140 M36 150 M36 150 M39 160 M45 180 ➤ ➤ ➤ ➤ ➤ ➤ ➤ b a b a 73 ∅g ∅D Section 3: Joints 74 Adjustable Flanges DN80-600 a c Saint-Gobain Pipelines are able to offer adjustable flanges on a range of fittings in DN80-600. On a selected number of flanged fittings Saint-Gobain Pipelines will provide adjustable flanges as the standard product range. Please refer to the product range section for details. Adjustable flanges have been used for over 25 years in Europe. Adjustable flanges facilitate flange assembly by allowing the loose flange to be rotated and positioned to align bolt holes. Saint-Gobain Pipelines can also offer an additional range of flange fittings with adjustable flanges, please contact Technical Sales department for further information, Tel: 0115 930 0650/0700. The key benefits offered by adjustable flanges are time & effort saved on site, particularly above ground or in pumping stations/treatment works. ● ● Adjustable for easy alignment if flanges are off-set Able to quickly change flange to higher/lower rating Joint sets are available to order for use with adjustable flanges, these sets contain all components required for adjustable flanged joints. ● ● Metal insert gasket Mild steel bolts, nuts and washers Note: Adjustable flanges utilise different bolt lengths to fixed flanges. Please refer to adjustable datasheet for bolt lengths; ref: PAMRF03. This is available from www.saint-gobain-pipelines.co.uk. Pipe Linings Section 4 75 Section 4: Pipe Linings 76 Pipe Linings Saint-Gobain Pipelines is highly experienced in providing high performance and fit-for-purpose linings for use with both potable water and sewage. All linings used by Saint-Gobain Pipelines conform to the requirements of the latest versions of BS EN 545 for use with potable water. Sewage linings conform to BS EN 598. The standard linings offered by Saint-Gobain Pipelines are suitable for virtually all water and sewer applications within the UK. However, Saint-Gobain Pipelines has access to a wide range of specific solutions to suit even the most demanding requirements. Table 21: Matrix of pipe linings offered by Saint-Gobain Pipelines Product Range Dia Range System XL System CL Blast Furnace Cement Special Request Standard Special Request Special Request Standard Special Request Special Request Soft Water HAC pH1 Water Pipe UTI Standard DN800 ≥DN900 UTI DN800 ≥DN900 Sewerage Pipe Standard Standard for Potable Water Standard for Sewerage PAM Directional Potable Water Pipes All ductile iron pipes for use with potable water are approved by the Secretary of State for use in public water supplies under Regulation 31 of the Water Supply (Water Quality) Regulations 2000 and are listed in the “List of Approved Products and Processes” published by the DWI. The internal surfaces of all sizes of ductile iron pipes used for the conveyance of raw and potable water, are protected against corrosion by the use of cement mortar linings. Cement mortar linings create an alkaline environment at the metal surface of the pipe thereby producing conditions under which corrosion cannot take place. Cement mortar linings are applied in accordance with BS EN 545. Standard Offer: System XL: Potable Water DN80-800 Saint-Gobain Pipelines System XL is the standard pipe system for diameters up to and including DN800. The system comprises an epoxy seal coat applied to the cement mortar lining under factory conditions with tight control over process parameters. Saint-Gobain Pipelines System XL controls both inorganic and organic leachates to exceptionally low levels. When used in accordance with Saint-Gobain Pipelines’ recommendations, System XL controls the pH within regulatory limits, for all waters, hard and soft. The current Saint-Gobain Pipelines System XL “Instructions for Use” document may be found on the website: www.saint-gobain-pipelines.co.uk Features and benefits of Saint-Gobain Pipelines System XL: ● ● ● ● ● Available in diameters uti DN800 Suitable for all water types pH controlled within regulatory limits Residence times compatible with normal commissioning and operating conditions Approved by the Secretary of State under Regulation 31 of the Water Supply (Water Quality) Regulations 2000 Excellent Hydraulic Performance ● Socket Coating Socket areas which come into contact with potable water are coated with an approved blue epoxy paint. System CL: Potable Water DN900-2000 Saint-Gobain Pipelines System CL is the standard pipe system for diameters DN9002000. Saint-Gobain Pipelines System CL comprises a cement mortar which fully complies with BS EN 545 and is applied as a pipe lining under strict factory conditions. When used in accordance with Saint-Gobain Pipelines System CL “Instructions for Use” document, System CL gives excellent pH and leachate performance for hard and soft waters, even with extended residence times. Features and benefits of Saint-Gobain Pipelines System CL: ● ● ● ● ● Available in diameters DN900-2000 Suitable for all water types pH controlled within regulatory limits Residence times compatible with normal commissioning and operating conditions Approved by the Secretary of State under Regulation 31 of the Water Supply (Water Quality) Regulations 2000 Excellent hydraulic performance ● Socket Coating Socket areas which come into contact with water have a coating of approved bitumen paint. 77 Section 4: Pipe Linings 78 Special Requirements DN900+ Linings Soft Water Solutions Upon request Saint-Gobain Pipelines is also able to supply a seal coated cement mortar lining which is particularly suitable for use in soft water areas and/or where long residence times in excess of those defined in the System CL “Instructions for Use” document are envisaged. This solution is approved for use in public water supplies as Saint-Gobain Pipelines Snowcrete. Please contact the Technical Service Department, Tel: 0115 930 0650/0700 for more information. DN80-800 Blast Furnace Cement Saint-Gobain Pipelines can also offer blast furnace cement in the diameter range DN80-800, this lining is the same as that used for PAM Directional. Blast Furnace Cement is approved for use in potable water applications by the Secretary of State in accordance with Regulation 31 of the Water Supply (Water Quality) Regulations 2000. Instructions for Use: The Saint-Gobain Pipelines instructions for use documents for System XL, System CL and Snowcrete are available to download from our website: www.saint-gobainpipelines.co.uk/alldownload.cfm Sewerage Pipes High Alumina Cement Mortar Lining: Sewerage DN80-2000 Saint-Gobain Pipelines supplies its standard sewer pipes with a high alumina cement mortar lining to allow for extreme operating conditions ranging from pH 4 (highly acidic) to pH 12 (highly alkaline). High alumina cement mortar linings conform to the requirements of BS EN 598 and offer high abrasion resistance. Socket Coating Socket areas which could come into contact with effluent receive a coating of red epoxy paint. Benefits of high alumina cement: ● ● ● Resistance to septic attack Resistance to chemical attack Resistance to abrasion Resistance to Septic Attack Sewers are occasionally at risk from attack due to the septicity of effluents, particularly during periods of low flow or high temperature. A two year test (see fig 1) to compare the resistance of High Alumina and other cements found that High Alumina cement offers excellent resistance to septic attack. Fig: 1 Cold Water Inlet Air + H 2S Water at 37°C Overflow Cement Iron Effluent Water at 37°C Cold Water Cement Iron Type of Cement Blast Furnace Portland A Portland B Sulphate Resisting High Alumina Attack depth at water line 1.7mm to 2mm 1.9mm to 2.3mm 1.7mm 4.4mm 0.6mm (surface layer only) Resistance to Chemical Attack Sewers are at risk from attack by chemicals found in industrial discharges. Table 22 shows the resistance of high alumina cement, compared to ordinary Portland cement, against some common aggressive substances. Table 22 Limitation of Resistance (mg/2) Effluent Example Aggressive Substance Portland Cement < 30 < 300 < 400 < 20 > 5.5 High Alumina Cement < 2000 No limit No limit No limit 4 to 12 Chemical Condensate Effluents Mine Waters Raw Waters Ammonia Magnesium Sulphates CO2 pH Range The chemical resistance of Saint-Gobain Pipelines Integral range under maximum allowable concentrations at 20°C is given in table 23. 79 Section 4: Pipe Linings 80 Table 23: Chemical Resistance Chemical Alcohols Ethanol Methanol Glycol Aliphatic Hydrocarbons White Spirit Petrol, Diesel, Gas, Oil Kerosene Aromatic Hydrocarbons Xylene Toluene Benzene, Styrene, Naphtha Oils Lubricants, Petrol, Derivatives Organic Detergents Teepol Water Soft Water Saline Solution Distilled Water Chlorinated Water Chlorinated Solution Trichloroethylene Chloroform Genklene Acids Actic Chromic Citric Hydrochloric Lactic Nitric Oxalic Phosphoric Sulphuric Tannic Tartaric Bases Ammonia Aniline Dimethylamine Phenol/Cresol Potassium Hydroxide Pyridine Quinoline Sodium Hydroxide Trimethylamine Salts Sodium Chloride Potassium Chloride Ammonium Sulphate 50% 50% No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit 40 ppm 10 ppm 20 ppm 3 ppm 15 ppm 6 ppm 12 ppm 10 ppm 10 ppm 200 ppm 50 ppm 18% No limit 0.6% No limit 560 ppm No limit No limit 400 ppm No limit 25% 25% 5% No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit 10% No limit No limit 10% 10% 10% 40 ppm 10 ppm 20 ppm 3 ppm 15 ppm 6 ppm 12 ppm 10 ppm 10 ppm 10% 50 ppm 40% No limit No limit No limit 500 ppm No limit No limit 400 ppm No limit 10% 10% 10% No limit No limit No limit No limit No limit No limit No limit Not suitable No limit No limit No limit No limit No limit No limit No limit Not suitable Not suitable Not suitable No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit Pipe Linings Fittings Gasket Nitrile Please consult us regarding the suitability of Integral for conveyance of other industrial effluents. Resistance to Abrasion Abrasion is the degradation of the internal lining of the pipe due to the impact of solid particles contained in the effluent. It is likely to be a problem in the following instances: a) Combined sewers conveying surface waters, where there is likely to be a high concentration of solids. b)Steep slopes, leading to high effluent velocity. c) Industrial effluent, where a high concentration of solid particles is envisaged. High alumina cement lining used by Saint-Gobain Pipelines offers excellent resistance to abrasion. The lining allows regular maximum flow rates of 7m/s with minimal abrasive attack in each of the applications. The effect of abrasion can be calculated from the formula: U=K x V3 N1/2 10-4 U= Wear in mm per annum K= The coefficient characteristic of the material (the lower the value, the greater the resistance to abrasion) V= Flow rate m/s N= Characteristic of particle abrasiveness (according to the “Miller Index”) Table 24 demonstrates the superior abrasion resistance of High Alumina cement in comparison with most other common sewer pipeline materials. As greater effluent velocities can be permitted, savings at the design stage can be achieved by avoiding manhole backdrops or flow control chambers on steep inclines. Table 24 Abrasive Basalt/Polyurethane High alumina cement/Natural rubber Unlined iron Blast furnace cement/concrete/PIC GR Asbestos cement K value 5 to 15 15 to 30 30 to 50 50 to 100 300 > 1000 The lower the K value, the greater the resistance to abrasion. Special requirements: For effluents pH12 Saint-Gobain Pipelines plc offers a pH1 pipe-system. For information please contact Technical Sales Department, Tel: 0115 930 0650/0700. 81 Section 4: Pipe Linings 82 Lining Thickness & Condition: Water & Sewerage pipe linings Thickness Lining thicknesses for pipes are in accordance with the latest version of BS EN 545/BS EN 598. The standard allows for the lining thickness to taper down at the end of pipes and fittings. Please refer to BS EN 545/BS EN 598 for lining thicknesses. Lining Condition The surface of the lining will be substantially smooth but may occasionally contain longitudinal and circumferential shrinkage cracks which do not affect the stability of the lining. The widths of the cracks and any radial displacement at the cracks will not exceed the values given in BS EN 545/BS EN 598. These shrinkage cracks are permissible under the relevant product standards and close on continuous exposure to water - a process known as autogenous healing. Jointing surfaces i.e the inside of sockets and flange faces are free from cement mortar. Installation Instructions For guidance on testing and commissioning of pipelines, lining repair, installation guidance and storage instructions please download the Installation Guide from our website, www.saint-gobain-pipelines.co.uk. Alternatively you can request this from our Brochure Hotline, Tel: 0800 028 2134. Pipe Coatings Section 5 83 Section 5: Pipe Coatings Product Range Water Pipe External Coatings Saint-Gobain Pipelines offers a range of proven external coatings to suit all types of ground conditions. The standard coating is Saint-Gobain Pipelines’ zinc and aluminium alloy system. First launched with PAM Natural Water pipe. This coating is now available on PAM Integral Plus DN80-800 sewer pipe as standard. For extreme soil conditions a wide variety of special coating systems can be offered. To ensure the most cost effective and appropriate solution is supplied, Saint-Gobain Pipelines offers soil resistivity surveys, please see page 10. Table 25: Matrix of coatings available from Saint-Gobain Pipelines. Zinc Aluminium & Epoxy Standard Zinc & Bitumen Zinc & Epoxy Tape Wrap 25% Special Request Standard Special Request Special Request Standard Special Request Tape Wrap 55mm Special Request Special Request Special Request Special Request Dia Range ZM-U TT Special Request Special Request Special Request Special Request UTI DN800 DN9002000 UTI DN800 Sewerage Pipe DN9002000 Standard Directional Drill Pipes Standard 84 * Resistivity values based on soil measurements ** Polyethylene may be obtained from Saint-Gobain Pipelines for application on site Table 26: Shows the Recommended Protection System Seasonal or permanent waterlogging YES 1 or 2 1 or 3 1 or 4 4 NO 1 or 2 1 or 2 1 or 3 4 3* or 4 4 5 4 5 4 5 3* or 4 3* or 4 3* or 4 5 4 5 Typical ground conditions (For corrosion purposes only. Unless otherwise stated it is assumed that selected as dug material is to be used for bed and surround) Natural soils with resistivity above 2500 Ω-cm Natural soils with resistivity between 1500 and 2500 Ω-cm Natural soils with resistivity between 750 and 1500 Ω-cm Natural soils with resistivity below 750 Ω-cm Natural soils containing coal, ironstone, shale or peat Natural soils with a pH less than 5 Made ground containing clinker, bricks, flints or other materials likely to cause mechanical damage Made ground with light chemical contamination e.g. refuse sites, farmyard waste Made ground with heavy chemical contamination e.g. disused gas plants, industrial sites, mines, chemical plants Stray electrical currents e.g. close proximity to CP. pipelines, DC traction systems Tidal waters e.g. estuaries, shorelines Reference Number 1 Description Slight to moderately aggressive and aggressive Slight to moderately aggressive Protection Zinc-aluminium and epoxy - PAM Natural or PAM Integral Plus (available on 5.5m long pipes uti DN800 only) Zinc and bitumen/epoxy coating 2 3 Aggressive Zinc and bitumen/epoxy coating plus PE sleeving (Pipes >DN800) 4 Highly aggressive Zinc and bitumen/epoxy coating plus tape wrap (25mm overlap) 5 Highly aggressive Zinc and bitumen/epoxy coating plus tape wrap (55% overlap) * Please Note: Recommended coating plus an imported bed and surround 1. Other protection systems may be required/available dependent upon soil conditions. Please contact Technical Sales Department for further information. 2. Soil assessment surveys can be arranged through our Technical Sales Department. 3. The cost of an imported bed and surround with a geotextile membrane, and the added expense of disposing of the excess soil, may sometimes be prohibitive. A more economical option may, in some cases, be tape wrap, with a 25mm overlap, using the as dug material as a fill. 85 Section 5: Pipe Coatings Epoxy Coating PAM Natural/Integral Plus Exceptional Protection Saint-Gobain Pipelines supplies a zinc/aluminum with epoxy top coat for all pipes DN80-800 as standard. The development of this coating is an example of Saint-Gobain Pipeline’s continual research and development programme. Branded as PAM Natural (Water) and PAM Integral Plus (Sewer), this coating is a revolutionary and evolutionary pipeline product. The coating utilises an 85% zinc / 15% aluminium alloy which increases the longevity of both the active and barrier protection for the pipe. This alloy, coupled with an epoxy topcoat (Blue for PAM Natural and Red for PAM Integral Plus), gives PAM Natural/Integral Plus significant benefits compared to previously available coating systems. ● ● Ductile Iron Cement Mortar Lining Ease and speed of pipe laying Risk elimination ● Extended service life ● Reduced stock levels ● Robustness ● Reduced on site work Ease and Speed of Pipe Laying Zinc/ aluminium Coating The PAM Natural and PAM Integral Plus system provides a complete protection system in nearly all natural soil conditions and eliminates the need for PE-sleeving and the associated time consuming installation. Consequently, the time to install pipes will reduce significantly whenever PAM Natural or PAM Integral Plus systems are employed. Risk Elimination The risk of specifying an inappropriate protective system is virtually eliminated as tests have shown that PAM Natural/Integral Plus is suitable for use in 90% of UK soil conditions and is insensitive to soil variations over short distances. Extended Service Life The use of an external coating consisting of a zinc/aluminium alloy extends the longevity of ductile iron pipes. Increasing the weight of Zinc does not give the same degree of improvement, nor does it extend the range of soils for which the pipe is suitable. A performance study of the PAM Natural system in comparison to enhanced zinc systems, Technical Reference Document, SGP-Ref: TP1H/TRD/0303/March 2003 is available to view on the website: www.saint-gobain-pipelines.co.uk. Reduced Stock Levels With one coating type covering the vast majority of UK soil conditions, stock may be reduced both at the end customer, and throughout the supply chain. Robustness The PAM Natural/Integral Plus system has been tested under ‘real life’ conditions and has been shown to withstand the extremes of handling, transportation and laying without compromising the protective coating. Reduced Work ‘On-site’ With the elimination of the need to apply polyethylene sleeving to PAM Natural/Integral Plus pipes and the reduction in pre-jointing preparation, installation times with PAM Natural/Integral Plus pipes are reduced, thus increasing productivity and reducing consequential delay. 86 Zinc/ Aluminium Alloy How it works: The coating utilises an 85% zinc/15% aluminium alloy which gives increased longevity of the active corrosion protection layer. Zinc ions within the alloy provide sacrificial galvanic protection to areas which may have been damaged during the transportation, handling or installation of the pipe. Once the pipe has been installed and is in contact with the surrounding soil the zincaluminum alloy provides a long term barrier through the formation of a stable insoluble protective layer. Although a coating of pure zinc provides galvanic protection for the ductile pipe, it is 100% active, and its effect can be rapidly depleted. Similarly, although zinc provides a protective layer when it transforms into a dense, impermeable layer of zinc salts, these salts can only form under specific conditions. If zinc transforms too quickly the resulting passive layer is of poor quality. The presence of aluminum slows this conversion, by considerably decreasing the rate at which the zinc is transformed; and creating a more stable protective layer compared to zinc alone, whilst allowing the sacrificial galvanic healing process to take place. The dual structure (islands of zinc within the aluminium skeleton) of the alloy used on PAM Natural/Integral Plus means the duration of active protection increases significantly. High performance epoxy coating > 100μm Metallic zinc/aluminium coating (≥400g/m2) Epoxy socket coating (>40μm) Cement mortar lining (System XL water/HAC Sewer) Ductile Iron Potable Water Pipe Sewerage Pipe The quantity of alloy applied Increasing the thickness of the alloy over the minimum specified standard (EN 545 or EN 598) results in exponential increase in the longevity of the coating, offering greater protection in a wider range of soils. 87 Mixed potential mV: SCE Section 5: Pipe Coatings 88 Why not apply greater thickness of zinc? Increasing the weight of zinc does not significantly extend the lifetime when exposed to an aggressive environment. The extra zinc is rapidly consumed by auto-corrosion and does not produce the stable conversion layer that is needed for long term durability. Fig 2 shows how the protection given to ductile iron by zinc rapidly ceases in aggressive environments. Fig 2 0.00 Protection of samples exposed in aggressive seawater environment KEY 200.00 400.00 Zinc A Zinc B ZnAI A ZnAI B Zn + SC A Zn + SC B 600.00 800.00 1000.00 1200.00 0 100 200 300 400 500 600 700 800 900 Test duration in days A negative potential of more than 750 mV (with respect to a saturated calomel electrode) is required to prevent corrosion of the ductile iron. This graph shows how that potential changes after about 450 days for the zinc coatings but remains constant for the zinc/aluminium coating. KEY Epoxy Topcoat Pam Natural/Integral Plus is finished with a tough, porous epoxy coating. This epoxy coating is applied at an optimum thickness to provide durability and robustness to the coating but also allow the galvanic action of the zinc to continue: ● ● ● ● Able to cope with ‘real-life’ situations i.e. transportation and handling Severe impact and drop tests fails to crack the epoxy seal (WRc Ref, UC 3841) Scrape tests fail to expose bare metal Controlled porosity allows the zinc’s galvanic action to take place Supplementary Coating Systems: Introduction Saint-Gobain Pipelines offers a range of external coating systems to suit different ground conditions. PAM Natural/Integral Plus pipe is the standard pipeline product from Saint-Gobain Pipelines in the diameter range DN60-800 and can be used in the majority of soil conditions found in the U.K. For diameters greater than DN800 Saint-Gobain Pipelines offers a coating system of zinc plus a top coat. For water (PAM Large DN Water Pipes) the top coat is bitumen, and for waste water and sewage (PAM Integral), red epoxy is applied. Zinc + a Topcoat Zinc Coated: Deposit of zinc transformation product healing the damaged area. Deposit of Zinc corrosion product Zn2+ Current i ● Zinc and a top coat works in two ways: ● If the zinc coating is damaged during transport and laying, the zinc metal adjacent to the damage site cathodically protects the exposed iron until a healing layer of zinc transformation products forms over the damage site Under the top coating, the zinc is transformed into a passive barrier protection layer, which adheres tightly to the iron surface Metallic Zinc Coating Ductile Iron Permeable Seal Coat 200g/m2 Zinc + Bitumen: Large Diameter Water Pipes DN900-2000 In the diameter range DN900-2000 Saint-Gobain Pipelines offers a ductile iron pipe externally coated with 200g/m2 zinc plus bitumen topcoat . This allows a high degree of protection against the majority of soil conditions. This protection system conforms to the latest version of BS EN 545. 200g/m2 Zinc + Red Epoxy: PAM Integral DN80-2000 PAM Integral pipes are supplied with a 200g/m2 zinc coating and finished with a tough red epoxy layer applied in accordance with BS EN 598. The PAM Integral coating provides a high degree of protection in most soil conditions. In specific conditions where Saint-Gobain’s standard offer is not suitable, the use of PE sleeving may be appropriate. 89 Section 5: Pipe Coatings 90 Special Applications: In certain soils and under specific conditions, PAM Natural/Integral Plus and PAM Large DN Water Pipe/Integral, may not offer sufficient protection. For these instances, SaintGobain Pipelines can offer various alternative protection systems. See table 26 detailing types of soil conditions and the appropriate recommended protection system. Zinc + PE Sleeving How Sleeving Works: The principal function of the polyethylene sleeving is to separate the pipe from contact with the soil environment thus preventing non-uniform contact with the soil solids. The system is therefore relatively insensitive to minor handling damage and the presence of ground water inside the sleeving. Where major damage to the sleeving is caused however, repairs must be carried out before laying. Application of PE sleeving Polyethylene sleeving may be obtained from Saint-Gobain Pipelines for application on site. Polyethylene sleeving can be fitted on site and no special equipment is needed other than that necessary to lift the pipes and fittings. Details on the size of sleeving required for each pipe diameter with the weight and approximate length of sleeving per standard roll can be found in the Installation Guide, www.saint-gobain-pipelines.co.uk Zinc + Tape Wrap Tape Wrapping In highly aggressive soils a more robust type of protection may be necessary. SaintGobain Pipelines is able to supply pipes wrapped with heavy duty self-adhesive tape throughout the diameter range. The tape consists of a combined anti-corrosion mastic and pressure sensitive adhesive, laminated to a flexible PVC backing. How Tape Wrap Works: The tape exhibits high resistance to bacterial attack, low water vapour transmission and low water absorption as well as providing high electrical resistance. Application of Tape Wrap Tape is factory applied around the body of the pipe. The tape is applied around and along the pipe until it covers the pipe from the back of the socket to a point sufficiently removed from the spigot such that it will not interfere with jointing. Each wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil. Zinc + ZM-U For trenchless installations Saint-Gobain Pipelines can offer PAM Directional, a ductile iron pipe specifically designed for trenchless installation. PAM Directional has a coating which is able to cope with the rigors of trenchless installations. 200mg/m2 of Zinc + ZM-U is applied to Pam Directional pipes to ensure protection from potentially damaging conditions. ZM-U provides protection against damage to pipes being pulled through rocky conditions and performs in the most extreme conditions. PAM Directional is available in diameter range DN100-700. How ZM-U works: ZM-U is a fibre cement coating applied on top of 200mg/m2 of zinc. The tough nature of the ZM-U coating means that there are no special handling requirements. ZM-U provides a total barrier between the pipe and the surrounding ground conditions eliminating any risk of corrosion. The coating provides an extremely robust protection system and no further protection is required. TT - PE-X and PU-X Extruded PE coating In highly aggressive soil conditions Saint-Gobain Pipelines would normally recommend the use of Tape Wrap (either 25mm or 55% overlap). However, Saint-Gobain Pipelines is also able to supply an alternative external protective systems called TT. The TT external coating system comprises thick organic coatings. (Extruded polyethylene PE-X DN80700 & sprayed polyurethane PU-X DN800-2000). How TT works: The TT external coating system uses thick organic coatings. These coatings provide a complete barrier between the pipe and the surrounding soil. The TT coating system is suitable for use in highly aggressive soils. Spray PU coating Application of TT DN60-700 pipes are supplied with a nominally 2mm thick polyethylene coating, which is applied using a heat bonding adhesive, co-extrusion technique. DN800-2000 pipes are supplied with a sprayed polyurethane coating, 900 microns thick. The TT coating system minimises risk of damage during transportation and installation. For more information on TT external coating please contact Pipes Technical Sales Department, Tel: 0115 930 0650/0700. 91 Section 5: Pipe Coatings 92 Installation and Handling For guidance on how to install and handle pipes and fittings with any of the protection systems in this product guide please refer to the Installation Guidelines on our website: www.saint-gobain-pipelines.co.uk. Cathodic Protection Ductile iron mains which contain sections that may be buried adjacent to pipelines with cathodic protection systems or other sources of electrical currents such as train or tram lines may be subject to eddy currents. In these circumstances further advice should be sought from Technical Sales Department, Tel: 0115 930 0650/0700. The use of Cathodic protection systems for new ductile iron mains is not recommended by Saint-Gobain Pipelines for the following reasons: ● Other effective and maintenance free protection systems provide suitable protection for iron pipelines, e.g. PAM Natural/Integral Plus, polyethylene sleeving and tape wrapping. Most types of joint used in ductile iron pipelines provide a degree of insulation between both pipes and fittings. This insulation prevents the establishment of the long-line corrosion currents which are a feature of welded steel pipelines. ● If a cathodic protection system is applied to a ductile iron pipeline, it will be necessary to bond across the joints to guarantee electrical continuity. This will add significantly to the cost of installation, and takes away the advantages related to the insulating joints. Epoxy Coated Fittings DN60-2000 All ductile iron fittings in the sizes DN60-2000 are supplied with an epoxy coating conforming to BS EN 14901. Potable water fittings are coated internally and externally with blue epoxy. The blue epoxy is approved to BS 6920. Coated products uti DN600 are also approved by the Secretary of State under Regulation 31 of the Water Supply (Water Quality) Regulations 2000. These are listed as “PAM Natural Pipeline Components” in the DWI list of approved products. Sewerage fittings are internally and externally coated with a red epoxy. Compatibility with Pipe Systems Epoxy coated fittings are designed to form a complete system with Saint-Gobain Pipelines pipes. The tough epoxy is able to cope with aggressive soil conditions without the need the additional protection and PAM Epoxy coated fittings are therefore suitable for use in conjunction with any pipe coating systems offered by Saint-Gobain Pipelines. Other products and services available from Saint-Gobain Pipelines: Brochure Hotline Tel: +44 (0)800 028 2134 Fax: +44 (0)115 932 9513 brochures.uk.pipelines@saint-gobain.com Ensign Cast iron above and below ground drainage system BSI Kitemark approved to BS EN 877. Used for soil and waste, rainwater, suspended, buried and bridge drainage applications, providing lifetime service for commercial and public buildings. Couplings and Flange Adaptors Accommodating a wide range of external diameters and pipe materials in accordance with British, European Standards and ISO 9001 requirements. A diversified range from wide tolerance fittings to dedicated products. Technical Enquiries Tel: +44 (0)115 930 0700 Fax: +44 (0)115 930 0731 Sales Enquiries Tel: +44 (0)115 930 0630 Head Office Lows Lane, Stanton-by-Dale, Ilkeston, Derbyshire, DE7 4QU Tel: +44 (0)115 930 5000 Fax: +44 (0)115 932 9513 Timesaver Cast iron above ground system BSI Kitemark approved to BS416 part 2, used for soil and waste refurbishment, and external soil stacks for traditional appearance. Cast iron below ground system BSI Kitemark approved to BS437, favoured for under building drainage, and unstable ground conditions due to its superior strength performance. Valves A comprehensive range of valves and accessories suitable for water and sewerage applications. All valves are supplied in compliance with WRAS requirements where applicable, and manufactured in accordance with ISO 9001. • Gate valves, resilient and metal faced DN50 to DN300 • Non return valves DN80 to DN300 • Tidal flap valves DN80 to DN600 • Air valves • Fire hydrants Classical – Classical Plus Cast iron rainwater and gutter systems to BS460 BBA Certified. Seven gutter profiles and circular and rectangular downpipes systems supplied in a black primer coat. Classical Plus is a standard range of gutters and downpipes available in a factory applied semi-gloss black finished coat for immediate installation. Rapid Flange A business unit dedicated to offering fast and flexible service to M&E and pump market sectors – specialising in providing high quality flanged products and offering technical support and rapid response – www.rapidflange.com EPAMS A new syphonic rainwater system in cast iron BBA certified. Induct Plus An installation accreditation scheme, designed to give peace of mind and confidence to water utilities and contractors in the knowledge that the ductile iron pipeline that they have purchased will be installed effectively and in its optimum condition. Integral and Integral Plus A complete range of sewerage pipeline products available from DN80 to DN2000, fully compliant with the requirements of BS EN 598. Natural A new generation of potable water pipeline products available DN80 to DN800 with a new revolutionary system of external protection, fully compliant with the requirements of BS EN 545. Access Covers and Gratings A comprehensive range of ductile iron and fabricated steel access covers and gratings. For high performance products which meet the increasing demands from traffic to a purpose designed range for low density applications, Saint-Gobain Pipelines access cover products provide targeted solutions for the key civil engineering, utility and infrastructure sectors. Large Diameter Water Pipes Large diameter water pipeline products available DN900 to DN2000, fully compliant with the requirements of BS EN 545. Your local stockist is: visit: www.saint-gobain-pipelines.co.uk The information given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Saint-Gobain Pipelines is constantly looking at ways of improving their products and services and therefore reserve the right to change, without prior notice, any of the data contained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request. © 2006 Saint-Gobain Pipelines
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